Abstract: The disclosure relates to a preparation device and method of forming a ceramic coating on a sintered type NdFeB permanent magnet. The preparation device comprises a holding barrel, a pump body, a spraying system, and a fixture mechanism. The pump body is connected with the holding barrel and the spraying system and the spraying system is located above the fixture mechanism and there is a distance between the spraying system and the fixture mechanism. The fixture mechanism is connected with a recovery bucket through a pipeline, and the recovery bucket is connected with the holding barrel through the pipeline. The spraying system comprises a nozzle, wherein the inlet of the nozzle is connected with the pipeline of the pump body. The fixture mechanism comprises a support plate, an upper recovery trough plate and a lower recovery trough plate, wherein the lower recovery trough plate is located above the support plate.

Abstract: The disclosure relates to a preparation device and method of forming a ceramic coating on a sintered type NdFeB permanent magnet. The preparation device comprises a holding barrel, a pump body, a spraying system, and a fixture mechanism. The pump body is connected with the holding barrel and the spraying system and the spraying system is located above the fixture mechanism and there is a distance between the spraying system and the fixture mechanism. The fixture mechanism is connected with a recovery bucket through a pipeline, and the recovery bucket is connected with the holding barrel through the pipeline. The spraying system comprises a nozzle, wherein the inlet of the nozzle is connected with the pipeline of the pump body. The fixture mechanism comprises a support plate, an upper recovery trough plate and a lower recovery trough plate, wherein the lower recovery trough plate is located above the support plate.

Abstract: The present disclosure provides a method for increasing the coercivity of a sintered type NdFeB permanent magnet. The method comprises: a) coating of a slurry on a surface of the magnet, the slurry comprising first particles consisting of a heavy rare earth alloy or a heavy rare earth or a non-metallic compound, and second particles consisting of a metal alloy or a meta, wherein at least one of the first particles and second particles includes at least one of Dy and Tb and wherein a ratio of the average particle diameter between the second particles and the first particles is 2:1 to 20:1; b) performing a vibration of the coated magnet in vertical direction of the applied slurry with a vibration frequency of 10 Hz to 50 Hz for 30 s to 5 min, then drying the slurry; and c) performing a thermally induced grain boundary diffusion process.

Abstract: A method of segmenting a cured Nd—Fe—B magnet includes providing a first and a second Nd—Fe—B magnet. The surface of the Nd—Fe—B magnets is cleaned. An insulating adhesive is deposited on the surface of the first Nd—Fe—B magnet. Then, the first Nd—Fe—B magnet is cured. Next, a layer of the insulating adhesive is deposited on the surface of the Nd—Fe—B magnets. Then, the first Nd—Fe—B magnet and the second Nd—Fe—B magnet are stacked to produce a stacked Nd—Fe—B magnet. After stacking, a predetermined clamping pressure is applied to the stacked Nd—Fe—B magnet. The stacked Nd—Fe—B magnet is then cured to produce a cured Nd—Fe—B magnet. The cured Nd—Fe—B magnet is then machined into a plurality of small Nd—Fe—B magnets. The step of depositing the insulating adhesives is further defined as depositing a plurality of beads of the insulating adhesive onto the surface of the first Nd—Fe—B magnet.

Abstract: The present invention provides an apparatus and a method for coating small Nd—Fe—B magnets. The apparatus includes a furnace having a roller including at least one stirring piece disposed in the compartment. The stirring pieces have an isosceles triangle or trapezoidal shaped cross-section. The side wall of the furnace defines an inlet aperture and an outlet aperture disposed diametrically opposed to one another. A plurality of target source holders include two first target source holders and two second target source holders disposed on the side wall and spaced from one another and between the inlet aperture and the outlet aperture. The method includes a step of disposing a plurality of conductors with the small Nd—Fe—B magnets in the compartment of the roller. The small Nd—Fe—B magnets are mixed with the plurality of conductors in the roller with the roller being rotated of between 5 rpm and 20 rpm.

Abstract: A method for bonding a plurality of Nd—Fe—B permanent magnets includes a step of curing the layer of insulating adhesive at an initial temperature of between 20° C. and 250° C. and between 0.1 hr and 24 hr prior to the step of sandwiching. A predetermined clamping pressure of between 0.1 MPa and 10 MPa is then applied to the Nd—Fe—B permanent magnets. The stacked Nd—Fe—B permanent magnet is cured at a predetermined temperature of between 150° C. and 350° C. and between 0.1 hr and 12 hr. A clamping tool apparatus includes at least one of three intermediate guides disposed on the lower plate, in the chamber, spaced from the magnet positioning members, and extends to a proximal end defining a second predetermined distance with the second predetermined distance being less than the first predetermined distance of the magnet positioning members. The upper plate defines a plurality of apertures for receiving the magnet positioning members and the intermediate guides.

Abstract: The present invention provides a method for depositing aluminum on a permanent Nd—Fe—B magnet including a step of cooling the chamber and the arc source by feeding a fluid of water at a cooling temperature of between 0° C. and 5° C. through the chamber and the arc source. The method also includes a step of adjusting a target source and a control magnet of the arc source in the chamber of the multi-arc ion plating apparatus to define a predetermined distance of between 1 cm and 10 cm. The step of depositing the film of aluminum further including steps of applying a current of between 50 A and 70 A and an electrical potential of between 100V and 200V to the target source of aluminum and directing the ions of aluminum using the arc source to the purified permanent Nd—Fe—B magnet for a time period of between 0.5 hours and 5 hours.

Abstract: A method for depositing a composite film on a permanent Nd—Fe—B magnet including step of spraying the anti-corrosive film of a composite resin selected from one of epoxy and phenol on the coated permanent Nd—Fe—B magnet and curing the layered permanent Nd—Fe—B magnet at a first final temperature of 120° C. for a first time interval of 30 minutes and at a second final temperature of 170° C. for a second time interval of 30 minutes. The method also includes a step of cooling the chamber by feeding a fluid of water at a cooling temperature of between 0° C. and 5° C. through the chamber and the arc source. The method further includes a step of adjusting the target source of metal and a control magnet of the arc source defining a predetermined distance of between 1 cm and 10 cm between the target source of metal and the control magnet of the arc source.

Abstract: The present invention provides a method for depositing aluminum on a permanent Nd—Fe—B magnet including a step of cooling the chamber and the arc source by feeding a fluid of water at a cooling temperature of between 0° C. and 5° C. through the chamber and the arc source. The method also includes a step of adjusting a target source and a control magnet of the arc source in the chamber of the multi-arc ion plating apparatus to define a predetermined distance of between 1 cm and 10 cm. The step of depositing the film of aluminum further including steps of applying a current of between 50 A and 70 A and an electrical potential of between 100V and 200V to the target source of aluminum and directing the ions of aluminum using the arc source to the purified permanent Nd—Fe—B magnet for a time period of between 0.5 hours and 5 hours.

Abstract: A method for bonding a plurality of Nd—Fe—B permanent magnets includes a step of curing the layer of insulating adhesive at an initial temperature of between 20° C. and 250° C. and between 0.1 hr and 24 hr prior to the step of sandwiching. A predetermined clamping pressure of between 0.1 MPa and 10 MPa is then applied to the Nd—Fe—B permanent magnets. The stacked Nd—Fe—B permanent magnet is cured at a predetermined temperature of between 150° C. and 350° C. and between 0.1 hr and 12 hr. A clamping tool apparatus includes at least one of three intermediate guides disposed on the lower plate, in the chamber, spaced from the magnet positioning members, and extends to a proximal end defining a second predetermined distance with the second predetermined distance being less than the first predetermined distance of the magnet positioning members. The upper plate defines a plurality of apertures for receiving the magnet positioning members and the intermediate guides.

Abstract: The present invention provides an apparatus and a method for coating small Nd—Fe—B magnets. The apparatus includes a furnace having a roller including at least one stirring piece disposed in the compartment. The stifling pieces have an isosceles triangle or trapezoidal shaped cross-section. The side wall of the furnace defines an inlet aperture and an outlet aperture disposed diametrically opposed to one another. A plurality of target source holders include two first target source holders and two second target source holders disposed on the side wall and spaced from one another and between the inlet aperture and the outlet aperture. The method includes a step of disposing a plurality of conductors with the small Nd—Fe—B magnets in the compartment of the roller. The small Nd—Fe—B magnets are mixed with the plurality of conductors in the roller with the roller being rotated of between 5 rpm and 20 rpm.