Abstract: In the context of a machine-vision system for inspecting a part, a method and apparatus to provide high-speed high accuracy 3D (three-dimensional) inspection of manufactured parts by reducing vibration. The invention provides a method, a grating, and a 3D imaging system using a binary grating in the projection system to generate patterned light. The grating includes a binary grating having a cycle pattern, wherein each cycle includes a first substantially clear stripe of a first width and a first substantially opaque stripe of substantially the same first width, and between the first substantially clear stripe and the first substantially opaque stripe are a second substantially opaque stripe of a second width narrower than the first width, and a second substantially clear stripe of substantially the second width.

Abstract: A window is made of a curved piece of a transparent material having a front surface and a back surface. At least one of the front surface and the back surface has a shape which is a segment of a convex aspheric shape rotated about a center, otherwise known as a torus.

Abstract: A dual camera test fixture that allows quantitative optical performance measurements to be made on a combiner, which is the primary optical element of a head-up display optical system. The fixture replicates an embodiment of the head-up display system, with the cameras in place of a users eyes. This configuration allows quantitative optical measurements to be made, just as the user would observe them. The test fixture makes quantitative measurements of the optical performance of individual combiners. The measurements that are made are binocular, and the measurement time is less than one minute per combiner. The test fixture determines actual coordinates of an image produced by the combiner. These coordinates allow accurate and quantitative calculations regarding the combiner to be made including vertical disparity, image distance, percent distortion, and image size. The cameras are adjustable in a manner that simulates the motion of human eyes as well as the motion of the human head.