Abstract: Apparatus and methods for bioremediating hydrocarbon contaminated solids. The method can include introducing a slurry comprising one or more drilling fluids and one or more hydrocarbon contaminated solids to a settling system. The settling system can include one or more housings having a receiving compartment at a first end thereof and a collecting compartment at a second end thereof. A barrier can be disposed in the receiving compartment, and at least one wall can be disposed transversely in the housing between the receiving and collecting compartments. The wall can have at least one aperture formed therethrough and at least one flow-restricting baffle disposed thereon, wherein the one or more baffles extend perpendicularly from the wall. The separated hydrocarbon contaminated solids can be contacted with one or more microorganism populations disposed between the receiving compartment and the collecting department.

Abstract: Apparatus and methods for bioremediating hydrocarbon contaminated solids. The method can include introducing a slurry comprising one or more drilling fluids and one or more hydrocarbon contaminated solids to a settling system. The settling system can include one or more housings having a receiving compartment at a first end thereof and a collecting compartment at a second end thereof. A barrier can be disposed in the receiving compartment, and at least one wall can be disposed transversely in the housing between the receiving and collecting compartments. The wall can have at least one aperture formed therethrough and at least one flow-restricting baffle disposed thereon, wherein the one or more baffles extend perpendicularly from the wall. The separated hydrocarbon contaminated solids can be contacted with one or more microorganism populations disposed between the receiving compartment and the collecting department.

Abstract: A method and apparatus for recycling drilling fluids used in the drilling of wells is provided. The apparatus comprises a tank with a plurality of compartments. Used drilling fluid containing well cuttings or “solids” is pumped into a receiving compartment of the tank and directed towards a flow-reversing barrier. Reversal of the flow causes heavier solids to settle to the bottom of the tank. As fluid fills the receiving compartment, it flows downstream into an adjacent compartment by passing through a flow-restricting baffle that causes more solids to settle to the bottom of the tank. As fluid overflows from compartment to compartment in the tank, it passes through successive flow-restricting baffles causing further solids to settle to the bottom of the tank. Fluid is removed from the collecting compartment of the tank to be used again in drilling operations.

Abstract: The present invention is concerned with a method and apparatus for recycling drilling fluids used in the drilling of wells. The apparatus comprises a tank with a plurality of compartments. Used drilling fluid containing well cuttings or “solids” is pumped into a receiving compartment of the tank and directed towards a flow-reversing barrier. Reversal of the flow causes heavier solids to settle to the bottom of the tank. As fluid fills the receiving compartment, it flows downstream into an adjacent compartment by passing through a flow-restricting baffle that causes more solids to settle to the bottom of the tank. As fluid overflows from compartment to compartment in the tank, it passes through successive flow-restricting baffles causing further solids to settle to the bottom of the tank. When the fluid reaches the collecting compartment of the tank, it is removed to be used again in drilling operations.