Patents by Inventor Darl G. Boysel

Darl G. Boysel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10119183
    Abstract: New magnesium-zinc aluminum alloy bodies and methods of producing the same are disclosed. The new magnesium-zinc aluminum alloy bodies generally include 3.0-6.0 wt. % magnesium and 2.5-5.0 wt. % zinc, where at least one of the magnesium and the zinc is the predominate alloying element of the aluminum alloy bodies other than aluminum, and wherein (wt. % Mg)/(wt. % Zn) is from 0.6 to 2.40, and may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new magnesium-zinc aluminum alloy bodies may realize improved strength and other properties.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: November 6, 2018
    Assignee: ARCONIC INC.
    Inventors: Jen C. Lin, John M. Newman, Ralph R. Sawtell, Rajeev G. Kamat, Darl G. Boysel, Gary H. Bray, James Daniel Bryant, Brett P. Connor, Mario Greco, Gino Norman Iasella, David J. McNeish, Shawn J. Murtha, Roberto J. Rioja, Shawn P. Sullivan
  • Publication number: 20170137920
    Abstract: New magnesium-zinc aluminum alloy bodies and methods of producing the same are disclosed. The new magnesium-zinc aluminum alloy bodies generally include 3.0-6.0 wt. % magnesium and 2.5-5.0 wt. % zinc, where at least one of the magnesium and the zinc is the predominate alloying element of the aluminum alloy bodies other than aluminum, and wherein (wt. % Mg)/(wt. % Zn) is from 0.6 to 2.40, and may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new magnesium-zinc aluminum alloy bodies may realize improved strength and other properties.
    Type: Application
    Filed: January 30, 2017
    Publication date: May 18, 2017
    Inventors: Jen C. Lin, John M. Newman, Ralph R. Sawtell, Rajeev G. Kamat, Darl G. Boysel, Gary H. Bray, James Daniel Bryant, Brett P. Connor, Mario Greco, Gino Norman Iasella, David J. McNeish, Shawn J. Murtha, Roberto J. Rioja, Shawn P. Sullivan
  • Patent number: 9587298
    Abstract: New magnesium-zinc aluminum alloy bodies and methods of producing the same are disclosed. The new magnesium-zinc aluminum alloy bodies generally include 3.0-6.0 wt. % magnesium and 2.5-5.0 wt. % zinc, where at least one of the magnesium and the zinc is the predominate alloying element of the aluminum alloy bodies other than aluminum, and wherein (wt. % Mg)/(wt. % Zn) is from 0.6 to 2.40, and may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new magnesium-zinc aluminum alloy bodies may realize improved strength and other properties.
    Type: Grant
    Filed: March 9, 2013
    Date of Patent: March 7, 2017
    Assignee: ARCONIC INC.
    Inventors: Jen C. Lin, John M. Newman, Ralph R. Sawtell, Rajeev G. Kamat, Darl G. Boysel, Gary H. Bray, James Daniel Bryant, Brett P. Connor, Mario Greco, Gino Norman Iasella, David J. McNeish, Shawn J. Murtha, Roberto J. Rioja, Shawn P. Sullivan
  • Patent number: 9327338
    Abstract: A knockout has a support surface and the support surface has: (i) a first knockout outer diameter capable of supporting the first inner diameter of a container side wall when the knockout is inserted into an opening of the metal container and when the metal container is being necked with a necking die; and (ii) a second knockout outer diameter capable of supporting the second inner diameter of the container side wall when the knockout is inserted into the opening of the metal container and when the metal container is being necked with the necking die, and wherein the first knockout outer diameter is larger than the second knockout outer diameter.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: May 3, 2016
    Assignee: Alcoa Inc.
    Inventors: Darl G. Boysel, Robert E. Dick, Gary L. Myers, David J. McNeish
  • Publication number: 20150314361
    Abstract: An aluminum sheet comprises a 3XXX or a 5xxx alloy having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS?TYS<3.30 ksi). An aluminum container has a dome, wherein the dome comprises a AA 3XXX or a 5xxx having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS?TYS<3.30 ksi).
    Type: Application
    Filed: April 30, 2015
    Publication date: November 5, 2015
    Inventors: Thomas N. Rouns, David J. McNeish, Darl G. Boysel, Guy P. Wilson, Greg Mrozinski, Jean F. Capps, Neesha A. Ghadiali, Samuel Combs, Christopher R. Miller, Robert E. Dick
  • Publication number: 20140230974
    Abstract: New magnesium-zinc aluminum alloy bodies and methods of producing the same are disclosed. The new magnesium-zinc aluminum alloy bodies generally include 3.0-6.0 wt. % magnesium and 2.5-5.0 wt. % zinc, where at least one of the magnesium and the zinc is the predominate alloying element of the aluminum alloy bodies other than aluminum, and wherein (wt. % Mg)/(wt. % Zn) is from 0.6 to 2.40, and may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new magnesium-zinc aluminum alloy bodies may realize improved strength and other properties.
    Type: Application
    Filed: March 9, 2013
    Publication date: August 21, 2014
    Applicant: ALCOA INC.
    Inventors: Jen C. Lin, John M. Newman, Ralph R. Sawtell, Rajeev G. Kamat, Darl G. Boysel, Gary H. Bray, James Daniel Bryant, Brett P. Connor, Mario Greco, Gino Norman Iasella, David J. McNeish, Shawn J. Murtha, Roberto J. Rioja, Shawn P. Sullivan
  • Publication number: 20140174144
    Abstract: A knockout has a support surface and the support surface has: (i) a first knockout outer diameter capable of supporting the first inner diameter of a container side wall when the knockout is inserted into an opening of the metal container and when the metal container is being necked with a necking die; and (ii) a second knockout outer diameter capable of supporting the second inner diameter of the container side wall when the knockout is inserted into the opening of the metal container and when the metal container is being necked with the necking die, and wherein the first knockout outer diameter is larger than the second knockout outer diameter.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Applicant: ALCOA INC.
    Inventors: Darl G. Boysel, Robert E. Dick, Gary L. Myers, David J. McNeish
  • Publication number: 20130301273
    Abstract: A device for thermal management of an electronic component includes an inner shell dimensioned to house an electrical circuit and a thermally conductive metal outer shell. The metal outer shell has a thickness less than 6.3246 mm; a first closed end having a first diameter and dimensioned to support an electronic component operably connected to the electrical circuit; and a second end having a second diameter, wherein the first diameter is greater than the second diameter. The inner shell is at least partially within the outer shell. The outer shell is comprised of a single metal sheet. The thinnest portion of the outer metal shell is less than or equal to 0.75 times the thickest portion of the outer metal shell.
    Type: Application
    Filed: March 15, 2013
    Publication date: November 14, 2013
    Applicant: ALCOA INC.
    Inventors: Edmund Chu, Kelly Whitaker-Weiler, J.R. Bushik, Jeffrey Shoup, Narsimhan Raghunathan, Luis Fanor Vega, Jason Bely, Gary L. Myers, Gary L. Hunker, Barry E. Soxman, Anthony J. Fedusa, Robert E. Dick, Darl G. Boysel, Eileen M. Kenzevich
  • Patent number: 8132687
    Abstract: A double-walled container and method of manufacturing are disclosed. A first container having a smaller diameter than a second container is inserted into the second container. A portion of the first container is expanded and/or a portion of the second container may be narrowed so that first and second container is interlocked and form a double-walled container. The first and/or second containers may have ribs. An air gap between the first and second containers provides thermal insulation to contents of the double-walled container.
    Type: Grant
    Filed: June 26, 2009
    Date of Patent: March 13, 2012
    Assignee: Alcoa Inc.
    Inventors: Anthony J. Fedusa, Robert E. Dick, Darl G. Boysel
  • Publication number: 20090321440
    Abstract: A double-walled container and method of manufacturing are disclosed. A first container having a smaller diameter than a second container is inserted into the second container. A portion of the first container is expanded and/or a portion of the second container may be narrowed so that first and second container is interlocked and form a double-walled container. The first and/or second containers may have ribs. An air gap between the first and second containers provides thermal insulation to contents of the double-walled container.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Inventors: Anthony J. Fedusa, Robert E. Dick, Darl G. Boysel
  • Patent number: 6761280
    Abstract: A sheet metal end shell for conversion into easy opening beer and beverage ends with reduced metal usage while maintaining commercially acceptable buckle resistance. The end shell has an upper chuckwall portion that is disposed at an angle of about 20-35 degrees to vertical, a countersink bead having a width of about 0.020-0.040 inch, and further preferably having a countersink depth of less than about 0.250 inch and a panel depth less than about 0.070 inch.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: July 13, 2004
    Assignee: Alcon Inc.
    Inventors: Harry R. Zonker, Gary L. Myers, Robert E. Dick, Darl G. Boysel, John S. Ward
  • Publication number: 20040094559
    Abstract: A can end is provided that has a three part chuck wall. The first chuck wall has an angle of 20 degrees to 35 degrees as measured from an axis perpendicular to the can end. The second chuck wall has an angle of 4 degrees to 27 degrees as measured from the axis. The third chuck wall has an angle of 18 degrees to 32 degrees as measured from the axis. Tooling adapted to manufacture the can end is also provided. Additionally, a seaming chuck is provided that has a recess that is adapted to avoid contact with radii of curvature along the chuck wall during seaming of the can end to a can body.
    Type: Application
    Filed: November 19, 2002
    Publication date: May 20, 2004
    Inventors: Alejandro J. Santamaria, Richard R. Mathabel, Darl G. Boysel
  • Patent number: 6736283
    Abstract: A can end is provided that has a three part chuck wall. The first chuck wall has an angle of 20 degrees to 35 degrees as measured from an axis perpendicular to the can end. The second chuck wall has an angle of 4 degrees to 27 degrees as measured from the axis. The third chuck wall has an angle of 18 degrees to 32 degrees as measured from the axis. Tooling adapted to manufacture the can end is also provided. Additionally, a seaming chuck is provided that has a recess that is adapted to avoid contact with radii of curvature along the chuck wall during seaming of the can end to a can body.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: May 18, 2004
    Assignee: Alcoa Inc.
    Inventors: Alejandro J. Santamaria, Richard R. Mathabel, Darl G. Boysel
  • Publication number: 20030121920
    Abstract: A sheet metal end shell for conversion into easy opening beer and beverage ends with reduced metal usage while maintaining commercially acceptable buckle resistance. The end shell has an upper chuckwall portion that is disposed at an angle of about 20-35 degrees to vertical, a countersink bead having a width of about 0.020-0.040 inch, and further preferably having a countersink depth of less than about 0.250 inch and a panel depth less than about 0.070 inch.
    Type: Application
    Filed: December 27, 2001
    Publication date: July 3, 2003
    Inventors: Harry R. Zonker, Gary L. Myers, Robert E. Dick, Darl G. Boysel, John S. Ward