Patents by Inventor Darrell F. Smith, Jr.

Darrell F. Smith, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5478417
    Abstract: The invention provides a controlled coefficient of thermal expansion alloy having in weight percent about 26-50% cobalt, about 20-40% nickel, about 20-35% iron, about 4-10% aluminum, about 0.5-5% niobium plus 1/2 of tantalum weight percent and about 1.5-10% chromium. Additionally the alloy may contain about 0-1% titanium, about 0-0.2% carbon, about 0-1% copper, about 0-2% manganese, about 0-2% silicon, about 0-8% molybdenum, about 0-8% tungsten, about 0-0.3% boron, about 0-2% rhenium, about 0-2% hafnium, about 0-0.3% zirconium, about 0-0.5% nitrogen, about 0-1% yttrium, about 0-1% lanthanum, about 0-1% total rare earths other than lanthanum, about 0-1% cerium, about 0-1% magnesium, about 0-1% calcium, about 0-4% oxidic dispersoid and incidental impurities. The alloy may be further optimized with respect to crack growth resistance by annealing at temperature below about 1010.degree. C. or temperatures between 1066.degree. C. or 1110.degree. C.
    Type: Grant
    Filed: November 22, 1994
    Date of Patent: December 26, 1995
    Assignee: Goro Nickel S.A.
    Inventors: Karl A. Heck, Melissa A. Moore, Darrell F. Smith, Jr., Larry I. Stein, John S. Smith
  • Patent number: 5439640
    Abstract: The invention provides a controlled coefficient of thermal expansion alloy having in weight percent about 26-50% cobalt, about 20-40% nickel, about 20-35% iron, about 4-10% aluminum, about 0.5-5% niobium plus 1/2 of tantalum weight percent and about 1.5-10% chromium. Additionally the alloy may contain about 0-1% titanium, about 0-0.2% carbon, about 0-1% copper, about 0-2% manganese, about 0-2% silicon, about 0-8% molybdenum, about 0-8% tungsten, about 0-0.3% boron, about 0-2% rhenium, about 0-2% hafnium, about 0-0.3% zirconium, about 0-0.5% nitrogen, about 0-1% yttrium, about 0-1% lanthanum, about 0-1% total rare earths other than lanthanum, about 0-1% cerium, about 0-1% magnesium, about 0-1% calcium, about 0-4% oxidic dispersoid and incidental impurities. The alloy may be further optimized with respect to crack growth resistance by annealing at temperature below about 1010.degree. C. or temperatures between 1066.degree. C. or 1110.degree. C.
    Type: Grant
    Filed: September 3, 1993
    Date of Patent: August 8, 1995
    Assignee: Inco Alloys International, Inc.
    Inventors: Karl A. Heck, Melissa A. Moore, Darrell F. Smith, Jr., Larry I. Stein, John S. Smith
  • Patent number: 5403547
    Abstract: An oxidation resistant alloy containing iron, cobalt, nickel and at least 4 to 5% by weight aluminum having at least a duplex crystalline structure. One crystalline component of this structure is a gamma (fcc) phase having a gamma prime phase dispersed therein. The second crystalline component is enriched in aluminum compared to the first crystalline component and exhibits characteristics under X-ray diffraction and electron diffraction analysis of a BCC B2 structured phase.
    Type: Grant
    Filed: April 13, 1994
    Date of Patent: April 4, 1995
    Assignee: Inco Alloys International, Inc.
    Inventors: John S. Smith, Darrell F. Smith, Jr., Roneldo L. Fisher, Karl A. Heck
  • Patent number: 4871511
    Abstract: The present invention is directed to maraging steels, and particularly to a maraging steel of the cobalt-free type possessing such a combination of strength and fracture toughness that it is suitable for use in respect of demanding applications requiring product forms of very substantial section size.
    Type: Grant
    Filed: February 1, 1988
    Date of Patent: October 3, 1989
    Assignee: Inco Alloys International, Inc.
    Inventors: Darrell F. Smith, Jr., Louis G. Coffee
  • Patent number: 4788036
    Abstract: Nickel-base alloys containing special and correlated percentages of chromium, iron, molybdenum, titanium, columbium, aluminum etc. (i) provide an attractive combination of strength, ductility, resistance to environmental media and other desirable characteristics, (ii) can be processed by cold working and age hardening to achieve yield strengths of 150,000 psi (1034 MPa) to 200,000 psi (1379 MPa) together with tensile elongations of 10% to 20%, (iii) are resistant to such corrosive media as hydrogen sulphide and acid chloride solutions, and to hydrogen embittlement, and (iv) are useful for, inter alia, petroleum production tubing and sulfur dioxide gas scrubber applications.
    Type: Grant
    Filed: October 1, 1986
    Date of Patent: November 29, 1988
    Assignee: INCO Alloys International, Inc.
    Inventors: Herbert L. Eiselstein, Jerry A. Harris, Darrell F. Smith, Jr., Edward F. Clatworthy, Stephen Floreen, Jeffrey M. Davidson
  • Patent number: 4785142
    Abstract: A superconducting cable comprising an in-situ-formed type II superconductor, e.g. Nb.sub.3 Sn, in association with a stabilizing conductor both in heat transfer relationship with at least one passage adapted to carry liquified gaseous refrigerant. The conductor and said at least one passage are enclosed by a sheath comprising an alloy consisting essentially of about 49% nickel, about 4% chromium, about 3% niobium, about 1.4% titanium, about 1% aluminum, balance essentially iron.
    Type: Grant
    Filed: April 10, 1987
    Date of Patent: November 15, 1988
    Assignee: Inco Alloys International, Inc.
    Inventors: Darrell F. Smith, Jr., Bill L. Lake, Ronald G. Ballinger
  • Patent number: 4750954
    Abstract: A nickel-chromium-molybdenum base alloy characterised by exceptional structural stability when exposed at temperatures upwards of 1800.degree. F. for prolonged periods of time, such as 10,000 hours.
    Type: Grant
    Filed: September 12, 1986
    Date of Patent: June 14, 1988
    Assignee: Inco Alloys International, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy, Thomas H. Bassford
  • Patent number: 4685978
    Abstract: Controlled low expansion alloys containing nickel, titanium, columbium, silicon, etc., and optionally cobalt can be heat treated using relatively short periods of time. Aging treatments can be less than eight hours, for example, four hours.
    Type: Grant
    Filed: November 17, 1983
    Date of Patent: August 11, 1987
    Assignee: Huntington Alloys Inc.
    Inventors: John S. Smith, Darrell F. Smith, Jr.
  • Patent number: 4487743
    Abstract: In an age hardenable controlled expansion alloy essentially devoid of chromium, the combination of short term tensile properties and elevated temperature properties, particularly notch rupture strength, are improved by the inclusion therein of silicon in an amount leass than 1%.
    Type: Grant
    Filed: August 20, 1982
    Date of Patent: December 11, 1984
    Assignee: Huntington Alloys, Inc.
    Inventors: John S. Smith, Darrell F. Smith, Jr.
  • Patent number: 4445944
    Abstract: Directed to an overaging heat treatment applied to age-hardenable nickel-cobalt-iron controlled expansion alloys so as to contribute high notch strength at temperatures on the order of about 1000.degree. F. thereto.
    Type: Grant
    Filed: September 17, 1981
    Date of Patent: May 1, 1984
    Assignee: Huntington Alloys, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy
  • Patent number: 4445943
    Abstract: Directed to an overaging heat treatment applied to age-hardenable nickel-iron controlled expansion alloys so as to contribute high notch strength at temperatures on the order of about 1000.degree. F. thereto.
    Type: Grant
    Filed: September 17, 1981
    Date of Patent: May 1, 1984
    Assignee: Huntington Alloys, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy
  • Patent number: 4435359
    Abstract: An apparatus (10) and method for fabricating tubes (26) from powders (32). A retractable, rotating mandrel (18) is disposed within a powder hopper (12) and circumscribed by a plurality of swaging dies (20). A flexible iris (14), disposed between the hopper (12) and the dies (20), reduces powder (32) loss.As the mandrel (18) is withdrawn from the hopper (12), the dies (20) alternatingly expand and contract compacting the powder (32) in a compaction zone (48) about the mandrel (18) to form a tube (26). The resultant continuous tube (26) is withdrawn along with the mandrel (18).
    Type: Grant
    Filed: June 21, 1982
    Date of Patent: March 6, 1984
    Assignee: Huntington Alloys, Inc.
    Inventors: Herbert L. Eiselstein, Darrell F. Smith, Jr., Edward F. Clatworthy
  • Patent number: 4358511
    Abstract: Directed to a nickel-chromium-molybdenum alloy containing about 1.3% to about 3% of aluminum plus titanium, which is particularly useful where corrosion resistance, strength and ductility are required, such as in oil well tubing.
    Type: Grant
    Filed: October 31, 1980
    Date of Patent: November 9, 1982
    Assignee: Huntington Alloys, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy
  • Patent number: 4200459
    Abstract: Nickel-iron base alloy characterized by controlled thermal expansion coefficient and inflection temperature and by desirable high strength in age-hardened condition has composition specially restricted to overcome detrimental sensitivity to stress-concentrating geometries and aid resistance to long-enduring stress in heated oxidizing atmospheres. The alloy contains, by weight, 34% to 55.3% nickel, up to 25.2% cobalt, 1% to 2% titanium, 1.5% to 5.5% of columbium plus 1/2 the weight percent of any tantalum, up to 1% chromium, not more than 0.2% aluminum and the balance essentially iron.
    Type: Grant
    Filed: December 14, 1977
    Date of Patent: April 29, 1980
    Assignee: Huntington Alloys, Inc.
    Inventors: Darrell F. Smith, Jr., David G. Tipton, Edward F. Clatworthy, Donald E. Wenschhof, Jr.
  • Patent number: 4165997
    Abstract: Iron-nickel-chromium alloy wherein other elements, including columbium and titanium, are specially controlled has high strength and long-time stability for extended service at intermediate temperatures, such as automotive turbine service for 5000 hours at 1200.degree. F.
    Type: Grant
    Filed: October 26, 1977
    Date of Patent: August 28, 1979
    Assignee: Huntington Alloys, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy
  • Patent number: 4144102
    Abstract: Nickel-iron and nickel-iron-cobalt alloys contain chromium and gamma-prime hardening elements in proportions balanced according to special compositional relationships providing desired thermal expansion, inflection temperature, strength and ductility characteristics, particularly including notch strength needed in machinery and structures subjected in use to varying temperatures and thermal gradients where operating temperatures become elevated above 500.degree. F.
    Type: Grant
    Filed: August 15, 1977
    Date of Patent: March 13, 1979
    Assignee: The International Nickel Company, Inc.
    Inventors: Darrell F. Smith, Jr., Edward F. Clatworthy, Donald E. Wenschhof, Jr.