Patents by Inventor Darrell Lee Sickels

Darrell Lee Sickels has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11897064
    Abstract: A battery powered welding system is provided. In one welding system a battery powered welder includes control circuitry configured to control a welding power output converted from power from an external battery power source. The battery powered welder also includes a wire drive assembly coupled to the control circuitry and configured to feed a welding wire using power from the external battery power source. The battery powered welder includes a case integrally supporting and enclosing the control circuitry and the wire drive assembly. The case is not configured to enclose the external battery power source.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: February 13, 2024
    Assignee: Illinois Tool Works Inc.
    Inventors: Scott Ryan Rozmarynowski, Caleb Robert Krisher, Darrell Lee Sickels
  • Publication number: 20210101223
    Abstract: The present disclosure provides a welding system having a welder, a welding gun, and a welding gun adapter, the welding gun being a spool gun with an attached motor. The welding gun adapter receives welding power from the welder, and converts it to output power suitable for driving the motor of the welding gun. The welding gun adapter also uses received welding power from the welder for control power. The present techniques allow for the use of welding guns requiring motor power to be used with any ordinary welder.
    Type: Application
    Filed: September 15, 2020
    Publication date: April 8, 2021
    Inventors: Darrell Lee Sickels, Brian Scott Bashore
  • Publication number: 20210069814
    Abstract: Disclosed example power supplies, user interfaces, and methods are provided for simple and intuitive setup for configurable and/or default settings for a welding power source and/or wire feeder. The welding parameters may correspond to a default and/or factory setting that represents empirically adduced values for a particular welding procedure (e.g., based on material type, electrode diameter, welding process and/or tool, etc.). The welding parameters may additionally or alternatively be configured for a particular purpose. Once a configurable setting has been selected, the configurable setting controls the system output. Furthermore, once a configurable set of welding parameters has been established, the operator may return to the default settings by resetting the welding parameters.
    Type: Application
    Filed: August 20, 2020
    Publication date: March 11, 2021
    Inventors: Darrell Lee Sickels, Craig Steven Knoener
  • Publication number: 20210023643
    Abstract: A battery powered welding system is provided. In one welding system a battery powered welder includes control circuitry configured to control a welding power output converted from power from an external battery power source. The battery powered welder also includes a wire drive assembly coupled to the control circuitry and configured to feed a welding wire using power from the external battery power source. The battery powered welder includes a case integrally supporting and enclosing the control circuitry and the wire drive assembly. The case is not configured to enclose the external battery power source.
    Type: Application
    Filed: August 11, 2020
    Publication date: January 28, 2021
    Inventors: Scott Ryan Rozmarynowski, Caleb Robert Krisher, Darrell Lee Sickels
  • Patent number: 10773333
    Abstract: The present disclosure provides a welding system having a welder, a welding gun, and a welding gun adapter, the welding gun being a spool gun with an attached motor. The welding gun adapter receives welding power from the welder, and converts it to output power suitable for driving the motor of the welding gun. The welding gun adapter also uses received welding power from the welder for control power. The present techniques allow for the use of welding guns requiring motor power to be used with any ordinary welder.
    Type: Grant
    Filed: January 3, 2017
    Date of Patent: September 15, 2020
    Assignee: Hobart Brothers LLC
    Inventors: Darrell Lee Sickels, Brian Scott Bashore
  • Publication number: 20200282486
    Abstract: A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.
    Type: Application
    Filed: May 26, 2020
    Publication date: September 10, 2020
    Inventors: Scott Ryan Rozmarynowski, Darrell Lee Sickels
  • Patent number: 10737348
    Abstract: A battery powered welding system is provided. In one welding system a battery powered welder includes control circuitry configured to control a welding power output converted from power from an external battery power source. The battery powered welder also includes a wire drive assembly coupled to the control circuitry and configured to feed a welding wire using power from the external battery power source. The battery powered welder includes a case integrally supporting and enclosing the control circuitry and the wire drive assembly. The case is not configured to enclose the external battery power source.
    Type: Grant
    Filed: July 5, 2011
    Date of Patent: August 11, 2020
    Assignee: Illinois Tool Works Inc.
    Inventors: Scott Ryan Rozmarynowski, Caleb Robert Krisher, Darrell Lee Sickels
  • Patent number: 10661374
    Abstract: A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: May 26, 2020
    Assignee: Hobart Brothers Company
    Inventors: Scott Ryan Rozmarynowski, Darrell Lee Sickels
  • Publication number: 20180326527
    Abstract: The present disclosure provides a welding system having a welder and a 12V spool gun, in which the 12V spool gun includes a 12V motor. The 12V spool gun receives a voltage that is derived from a welding arc voltage, and drives the 12V motor of the 12V spool gun with the derived voltage. The present techniques allow for the use of a spool gun requiring motor power to be used with any ordinary welder.
    Type: Application
    Filed: July 25, 2018
    Publication date: November 15, 2018
    Inventor: Darrell Lee Sickels
  • Publication number: 20180214970
    Abstract: A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.
    Type: Application
    Filed: March 26, 2018
    Publication date: August 2, 2018
    Inventors: Scott Ryan Rozmarynowski, Darrell Lee Sickels
  • Patent number: 9925613
    Abstract: A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: March 27, 2018
    Assignee: Hobart Brothers Company
    Inventors: Scott Ryan Rozmarynowski, Darrell Lee Sickels
  • Publication number: 20170113294
    Abstract: The present disclosure provides a welding system having a welder, a welding gun, and a welding gun adapter, the welding gun being a spool gun with an attached motor. The welding gun adapter receives welding power from the welder, and converts it to output power suitable for driving the motor of the welding gun. The welding gun adapter also uses received welding power from the welder for control power. The present techniques allow for the use of welding guns requiring motor power to be used with any ordinary welder.
    Type: Application
    Filed: January 3, 2017
    Publication date: April 27, 2017
    Inventors: Darrell Lee Sickels, Brian Scott Bashore
  • Patent number: 9545687
    Abstract: The present disclosure provides a welding system having a welder, a welding gun, and a welding gun adapter, the welding gun being a spool gun with an attached motor. The welding gun adapter receives welding power from the welder, and converts it to output power suitable for driving the motor of the welding gun. The welding gun adapter also uses received welding power from the welder for control power. The present techniques allow for the use of welding guns requiring motor power to be used with any ordinary welder.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: January 17, 2017
    Assignee: HOBART BROTHERS COMPANY
    Inventors: Darrell Lee Sickels, Brian Scott Bashore
  • Publication number: 20160311045
    Abstract: Systems and methods for setting welding parameters are provided. For example, in certain embodiments, a method includes setting a material thickness of a work piece to be welded based on adjustment of a first input device of a user interface of a welding system when a second input device of the user interface is in a first position, setting a power output of the welding system based on adjustment of the first input device of the user interface of the welding system when the second input device of the user interface is not in the first position, setting a wire feed speed output of the welding system based on adjustment of the second input device of the user interface when the second input device of the user interface is not in the first position; and controlling operating parameters of the welding system in accordance with the settings of the material thickness of the work piece to be welded, the power output, and/or the wire feed speed output.
    Type: Application
    Filed: April 23, 2015
    Publication date: October 27, 2016
    Inventor: Darrell Lee Sickels
  • Publication number: 20150273608
    Abstract: A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 1, 2015
    Applicant: HOBART BROTHERS COMPANY
    Inventors: Scott Ryan Rozmarynowski, Darrell Lee Sickels
  • Publication number: 20120241431
    Abstract: The present disclosure provides a welding system having a welder and a 12V spool gun, in which the 12V spool gun includes a 12V motor. The 12V spool gun receives a voltage that is derived from a welding arc voltage, and drives the 12V motor of the 12V spool gun with the derived voltage. The present techniques allow for the use of a spool gun requiring motor power to be used with any ordinary welder.
    Type: Application
    Filed: March 22, 2012
    Publication date: September 27, 2012
    Applicant: HOBART BROTHERS COMPANY
    Inventor: Darrell Lee Sickels
  • Publication number: 20120152923
    Abstract: The present disclosure provides a welding system having a welder, a welding gun, and a welding gun adapter, the welding gun being a spool gun with an attached motor. The welding gun adapter receives welding power from the welder, and converts it to output power suitable for driving the motor of the welding gun. The welding gun adapter also uses received welding power from the welder for control power. The present techniques allow for the use of welding guns requiring motor power to be used with any ordinary welder.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 21, 2012
    Applicant: Hobart Brothers Company
    Inventors: Darrell Lee Sickels, Brian Scott Bashore
  • Publication number: 20120006792
    Abstract: A battery powered welding system is provided. In one welding system a battery powered welder includes control circuitry configured to control a welding power output converted from power from an external battery power source. The battery powered welder also includes a wire drive assembly coupled to the control circuitry and configured to feed a welding wire using power from the external battery power source. The battery powered welder includes a case integrally supporting and enclosing the control circuitry and the wire drive assembly. The case is not configured to enclose the external battery power source.
    Type: Application
    Filed: July 5, 2011
    Publication date: January 12, 2012
    Applicant: Illinois Tool Works Inc.
    Inventors: Scott Ryan Rozmarynowski, Caleb Robert Krisher, Darrell Lee Sickels