Patents by Inventor Darrell Scott Costa

Darrell Scott Costa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9822614
    Abstract: The invention relates to a method for drilling and casing a wellbore using a drilling rig having a predetermined load capacity, using a casing scheme comprising two or more casing strings, and at least one combined casing string, which includes a first one of the casing strings fitting within a second casing string. The weight of the at least one combined casing string may exceed the load capacity of the drilling rig, and the weight of each of the parts of the at least one combined casing string is less than the load capacity.
    Type: Grant
    Filed: October 23, 2012
    Date of Patent: November 21, 2017
    Assignee: SHELL OIL COMPANY
    Inventors: Darrell Scott Costa, William Robert Portas, Jr., Djurre Hans Zijsling
  • Publication number: 20150047857
    Abstract: The invention relates to a method for drilling and casing a wellbore using a drilling rig having a predetermined load capacity, using a casing scheme comprising two or more casing strings, and at least one combined casing string, which includes a first one of the casing strings fitting within a second casing string. The weight of the at least one combined casing string may exceed the load capacity of the drilling rig, and the weight of each of the parts of the at least one combined casing string is less than the load capacity.
    Type: Application
    Filed: October 23, 2012
    Publication date: February 19, 2015
    Inventors: Darrell Scott Costa, William Robert Portas, JR., Djurre Hans Zijsling
  • Publication number: 20110253394
    Abstract: A method for expanding a tubular in a borehole, the tubular having upper and lower ends, the system comprises a) applying a compressive load to the upper end of the tubular and b) expanding the tubular by moving an expansion device relative to the tubular while maintaining the compressive load. Step a) may include resting a weight on the upper end of the tubular or applying hydraulic pressure to the upper end of the tubular. The lower end of the tubular may engage the formation before step b) or as a result of step b).
    Type: Application
    Filed: November 16, 2009
    Publication date: October 20, 2011
    Inventors: Mark Wilson Anderson, Donald Bruce Campo, Robert Lance Cook, Darrell Scott Costa
  • Patent number: 7823659
    Abstract: A method of drilling and lining a wellbore includes operably coupling a support member to a drilling device, an expansion cone configured to expand a tubular member, an actuator configured to pull the expansion cone through the tubular member, a releasable locking device configured to limit displacement of the tubular member relative to the actuator during actuation. The drilling device is disposed below the expansion cone and the expansion cone is disposed at a lower end of the tubular member. The method further includes locking the locking device. After locking the locking device, a wellbore is drilled to have a diameter greater than an outside diameter of the tubular member. After the drilling, the actuator is actuated to pull the expansion cone towards the locking device to expand at least a portion of the tubular member into contact with the drilled wellbore. The method further includes releasing the locking device and removing the drilling device through the expanded tubular member.
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: November 2, 2010
    Assignee: Enventure Global Technology, LLC
    Inventors: Darrell Scott Costa, Kevin K. Waddell, Edwin A. Zwald, Jr., Charles Butterfield, Mark Holland, Akindele Olufowoshe, Gregory M. Noel, Donald B. Campo
  • Publication number: 20090302604
    Abstract: An expandable tubular coupling apparatus includes a first expandable tubular member, a second expandable tubular member, and means for sealingly coupling the first expandable tubular member to the second expandable tubular member.
    Type: Application
    Filed: October 10, 2006
    Publication date: December 10, 2009
    Applicant: ENVENTURE GLOBAL TECHNOLOGY, L.L.C.
    Inventor: Darrell Scott Costa
  • Publication number: 20090014172
    Abstract: A method of drilling and lining a wellbore includes operably coupling a support member to a drilling device, an expansion cone configured to expand a tubular member, an actuator configured to pull the expansion cone through the tubular member, a releasable locking device configured to limit displacement of the tubular member relative to the actuator during actuation. The drilling device is disposed below the expansion cone and the expansion cone is disposed at a lower end of the tubular member. The method further includes locking the locking device. After locking the locking device, a wellbore is drilled to have a diameter greater than an outside diameter of the tubular member. After the drilling, the actuator is actuated to pull the expansion cone towards the locking device to expand at least a portion of the tubular member into contact with the drilled wellbore. The method further includes releasing the locking device and removing the drilling device through the expanded tubular member.
    Type: Application
    Filed: July 10, 2008
    Publication date: January 15, 2009
    Applicant: Enventure Global Technology, LLC
    Inventors: Darrell Scott Costa, Kevin K. Waddell, Edwin A. Zwald, JR., Charles Butterfield, Mark Holland, Akindele Olufowoshe, Gregory M. Noel, Donald B. Campo
  • Publication number: 20080236230
    Abstract: A hydroforming method and apparatus.
    Type: Application
    Filed: August 11, 2005
    Publication date: October 2, 2008
    Applicant: ENVENTURE GLOBAL TECHNOLOGY, LLC
    Inventors: David Paul Brisco, Brock Wayne Watson, Mark Shuster, Malcolm Gray, Grigoriy Grinberg, Darrell Scott Costa, Russell Wasson
  • Publication number: 20080142213
    Abstract: Radial expansion of a wellbore casing against a formation.
    Type: Application
    Filed: August 14, 2007
    Publication date: June 19, 2008
    Applicant: Enventure Global Technology, L.L.C.
    Inventors: Darrell Scott Costa, Kevin K. Waddell, Edwin A. Zwald, Charles Butterfield, Mark Holland, Akindele Olufowoshe, Gregory M. Noel, Donald B. Campo
  • Patent number: 6581980
    Abstract: The surface areas available for absorbing compressive loading of a threaded connection are increased by increasing the engaged area of a torque shoulder in the connection and by reducing the spacing between the stab flanks of the threads. The areas are increased by increasing the dimensions of the components and by decreasing the machine tolerances permitted in manufacturing the components. The gap in the connection adjacent the torque shoulder is reduced so that the contact surface area of the torque shoulder is increased while the close proximity of the surrounding cylindrical walls of the connection reduces voids that can receive plastic deformation of the torque shoulder corners. The surfaces adjacent the torque shoulder are cylindrical in shape rather than being tapered to reduce machining costs and increase the speed of manufacture of the connection.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: June 24, 2003
    Assignee: Grant Prideco, L.P.
    Inventors: Richard W. DeLange, Merle Edward Evans, Darrell Scott Costa, Reji Eason