Patents by Inventor Darrell Stevens

Darrell Stevens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250289177
    Abstract: A support structure of a 3D printer may include a printable surface that receives a heated bead of material and can support one or more extruded layers of material from the 3D printer. The support structure may include at least one inlet adjacent to the printable surface and one or more outlets that exit onto the printable surface. The one or more outlets are hermetically sealed to the inlet. The support structure may also include an injection mechanism operatively coupled to the at least one input.
    Type: Application
    Filed: June 1, 2025
    Publication date: September 18, 2025
    Applicant: Orbital Composites, Inc.
    Inventors: Cole NIELSEN-COLE, James Frei, Darrell STEVENS
  • Patent number: 12318994
    Abstract: A support structure of a 3D printer may include a printable surface that receives a heated bead of material and can support one or more extruded layers of material from the 3D printer. The support structure may include at least one inlet adjacent to the printable surface and one or more outlets that exit onto the printable surface. The one or more outlets are hermetically sealed to the inlet. The support structure may also include an injection mechanism operatively coupled to the at least one input.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: June 3, 2025
    Assignee: Orbital Composites, Inc.
    Inventors: Cole Nielsen-Cole, James Frei, Darrell Stevens
  • Publication number: 20250058521
    Abstract: A technique for consolidating threads of diverse materials into a cohesive consolidated composite thread that includes a channel with an entry and exit, designed to accommodate threads of both the first and second materials. Equipped with one or more heaters, the technique raises the temperature of the second material above its melting point. A driver propels the threads through the channel, while a thermal conditioner, positioned between the driver and exit of the channel, lowers the temperature of the second material below its melting point prior to entering an extruder nozzle, where it is reheated above the second material below its melting point and deposited onto a 3D printed object.
    Type: Application
    Filed: August 14, 2024
    Publication date: February 20, 2025
    Applicant: Orbital Composites, Inc.
    Inventors: Matthew Gallelo, Darrell Stevens, Cole Nielsen-Cole, James Frei
  • Publication number: 20150182011
    Abstract: The attachment system includes an inner carrier, in which the object being carried is held in place, and an outer jacket sized to fit around the inner carrier and slidingly move with respect to said inner carrier. A first set of hooks oriented in a first direction are mounted on the inner carrier and a second set of hooks are mounted on the outer jacket and oriented in a direction opposite to the first set of hooks. Each set of hooks are sized to fit into corresponding web panels or straps (webbing) on the web panel carrier. The inner carrier and jacket are then manually separated vertically by a user and held in place by means of at least one detent formed by the inner carrier and jacket, such that the first and second sets of hooks vertically separate. The detent comprises one or more latching tabs on the surface of one of the carrier and jacket and a plurality of apertures, ridges, or the like formed on one surface of the other of said carrier and jacket and opposite to said latching tabs.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 2, 2015
    Inventors: Patrick F. Mccrone, Darrell Stevens