Abstract: A distributed aircraft cabin pressure control system (CPCS), and techniques for interfacing the distributed CPCS to avionics. The CPCS-specific equipment of this disclosure is used in a variety of different type aircraft with no hardware or software change for each aircraft type. In this manner, CPCS-specific equipment is used in different type aircraft without the need for formal re-certification of the CPCS-specific equipment. The CPCS-specific equipment may operate with limited, and fixed, functionality and control algorithms in its hardware and software that would not change from airplane application to application, but it would instead use “gain terms” transmitted from the avionics. The distributed CPCS processes in the various avionics modules may send information to the CPCS-specific equipment that customizes the operation of the CPCS-specific equipment to that specific aircraft type.

Abstract: In some examples, a thrust recovery valve system is configured to use an outflow valve to discharge a fluid flow from a cabin of an aircraft to an external environment surrounding the aircraft. The outflow valve may include a frame supported by a body of the aircraft and a gate configured to displace from the frame to define a flow passage for the discharge of the fluid follow. The thrust recovery valve system includes an obstacle configured to extend into the fluid flow in an extended position and retract from the fluid flow in a retracted position. In examples, the obstacle is configured to extend from and/or retract into a wall surface defined by the frame.

Abstract: A cabin pressure control and monitoring system includes an outflow valve and a manual control panel comprising a selector switch and configured to generate a signal, wherein a value encoded in the signal is dependent on a position of the selector switch. The cabin pressure control and monitoring system also includes a controller configured to receive the signal from the manual control panel, determine a target rate of change for a cabin pressure based on the value encoded in the signal, and control the outflow valve based on the target rate of change.

Abstract: A high-integrity electromechanical actuator control system includes a system function controller, a plurality of actuator controllers, and at least one electromechanical actuator. Each actuator controller includes a primary channel having a first controller, a second controller, and a duty cycle computation circuit, and includes a backup channel having a backup controller. The first controller receives digital actuator control commands from two functional control channels and supplies first digital duty cycle commands. The second controller receives digital actuator control commands from two functional control channels and supplies second digital duty cycle commands. The duty cycle computation circuit computes an average of the first and second duty cycle commands and generates pulse width modulated (PWM) commutation control signals based on the computed average.

Abstract: A system configuration significantly reduces the number of interconnections needed between an electromechanical actuator (EMA) and an EMA controller (EMAC) while maintaining redundancy and other safety aspects needed by the target application. This allows simplification of communication interfaces between multiple sensors in the EMA and EMAC and unification of the interface to multiple sensors inside the EMAC, leading to cost and weight reduction that can be significant for many aerospace products and applications, including unmanned vehicle (e.g., UAM/UAV) applications.

Abstract: A digital surface position sensor includes a position sensor, an adaptable hardware interface, and a processing circuit. The position sensor is adapted to be coupled to an aircraft flight control surface and is configured to sense a position of the aircraft flight control surface and supply a position signal representative thereof. The adaptable hardware input supplies an identification signal that identifies the aircraft flight control surface to which the position sensor is coupled. The processing circuit is coupled to receive the position signal and the identification signal. The processing circuit is configured, upon receipt of the signals, to process the position signal and the identification signal and generate (i) a first digital position signal representative of the position of, and the identification of, the aircraft flight control surface and (ii) and independent second digital signal representative of the position of, and the identification of, the aircraft flight control surface.

Abstract: A cabin pressure control system comprising an automatic motor controller (AMC); and a manual motor controller (MMC) that comprises a motor configured to regulate cabin pressure; a cabin pressure sensor configured to determine a first set of cabin pressure data; a differential pressure sensor comprising first and second ports, the first port configured to obtain a second set of cabin pressure data and the second port configured to obtain a first set of ambient pressure data; processing circuitry coupled to the cabin pressure sensor and to the differential pressure sensor, the processing circuitry configured to receive the first set of cabin pressure data; determine a first set of differential pressure data, the first set of differential pressure data relating the second set of cabin pressure data with the first set of ambient pressure data; disable the AMC; and control the motor to regulate the cabin pressure.

Abstract: The disclosure is directed to an independent manual control system of an all-electric cabin pressure control system (CPCS). The manual control system may include a momentary electrical switch to manually set the position of an outflow valve (OFV) along with a closed loop control to hold the cabin pressure at the pressure setpoint. The closed loop control of the manual control system is independent from the automatic pressure control functions of the all-electric CPCS.

Abstract: In some examples, a cabin pressure control and monitoring system includes an outflow valve, a first motor configured to operate the outflow valve to release fluid from a cabin, and a second motor configured to operate the outflow valve to release fluid from the cabin. The cabin pressure control and monitoring system also includes a first microcontroller configured to automatically control the first motor based on a pressure of the fluid in the cabin. The cabin pressure control and monitoring system further includes a second microcontroller configured to control the second motor based on user input and monitor the pressure of the fluid in the cabin. In some examples, a type of the first microcontroller is different than a type of the second microcontroller.

Abstract: In some examples, a cabin pressure control and monitoring system includes an outflow valve and a manual control panel comprising a selector switch and configured to generate a signal, wherein a value encoded in the signal is dependent on a position of the selector switch. The cabin pressure control and monitoring system also includes a controller configured to receive the signal from the manual control panel, determine a target rate of change for a cabin pressure based on the value encoded in the signal, and control the outflow valve based on the target rate of change.

Abstract: The disclosure is directed to an independent manual control system of an all-electric cabin pressure control system (CPCS). The manual control system may include a momentary electrical switch to manually set the position of an outflow valve (OFV) along with a closed loop control to hold the cabin pressure at the pressure setpoint. The closed loop control of the manual control system is independent from the automatic pressure control functions of the all-electric CPCS.

Abstract: In some examples, a cabin pressure control and monitoring system includes an outflow valve, a first motor configured to operate the outflow valve to release fluid from a cabin, and a second motor configured to operate the outflow valve to release fluid from the cabin. The cabin pressure control and monitoring system also includes a first microcontroller configured to automatically control the first motor based on a pressure of the fluid in the cabin. The cabin pressure control and monitoring system further includes a second microcontroller configured to control the second motor based on user input and monitor the pressure of the fluid in the cabin. In some examples, a type of the first microcontroller is different than a type of the second microcontroller.

Abstract: A pressure control system includes a first sensor, and a second sensor which is dis-similar to the first sensor, where the second sensor generates a same processed data as the first sensor does, but in a way different from the first sensor does. A receiving unit is connected to the first sensor and the second sensor by a wireless connection to receive the processed data from the first sensor and the second sensor. In addition, the receiving unit is connected to the first sensor by a second connection different from the wireless connection to receive the processed data from the first sensor. Additional receiving units are connected to the first sensor and the second sensor by the wireless connection to receive the processed data.

Abstract: A pressure control system includes a first sensor, and a second sensor which is dis-similar to the first sensor, where the second sensor generates a same processed data as the first sensor does, but in a way different from the first sensor does. A receiving unit is connected to the first sensor and the second sensor by a wireless connection to receive the processed data from the first sensor and the second sensor. In addition, the receiving unit is connected to the first sensor by a second connection different from the wireless connection to receive the processed data from the first sensor. Additional receiving units are connected to the first sensor and the second sensor by the wireless connection to receive the processed data.

Abstract: The present invention provides a cabin pressure control system that comprises a first outflow valve having a first motor controlled by a first outflow valve controller, the first outflow valve having a first backup motor controlled by a first backup controller. A second outflow valve has a second motor controlled by a second outflow valve controller, the second outflow valve also having a second backup motor controlled by a second backup controller. Upon failure of the first outflow valve controller, the second outflow valve controller controls the first outflow valve via the first backup controller and the first backup motor; and upon failure of the second outflow valve controller, the first outflow valve controller controls the second outflow valve via the second backup controller and the second backup motor.

Abstract: Testing of an aircraft pressure control system may be performed without use of an altitude chamber. Aircraft cabin configuration date may be modeled and used, along with high resolution positional feedback from a simulated valve, to produce a high resolution electrical signal that may represent a simulated cabin pressure. A voltage-to-pressure transducer may convert the electrical signal to a pneumatic signal. The pneumatic signal may be employed to operate a cabin-pressure controller under test. The controller may operate an outflow valve actuator and an attached potentiometer. The potentiometer may produce a feedback signal and closed-loop testing of the aircraft pressure control system may thus be performed. The outflow valve actuator may be operated without being attached to an outflow valve because a simulated aerodynamic load may be applied to the actuator.

Abstract: An outflow valve is disclosed for use in a pressure vessel. The outflow valve includes a dual wall valve housing having a central bore, a butterfly plate assembly and an angled drive shaft. The butterfly plate assembly is designed to fit and rotate within the central bore. The angled drive shaft has first and second ends rotateably coupled to the dual wall valve housing, and the angled drive shaft is attached to the butterfly plate. The drive shaft is designed to rotate the butterfly plate assembly between a closed position and an open position within the central bore.

Abstract: An aircraft cabin pressure control system and the method implement a technique that oversamples and filters a sensed cabin pressure signal, and then differentiates the oversampled and filtered pressure signal to generate cabin pressure rate-of-change. The oversampling and filtering technique removes circuit and sensor induced noise from the cabin pressure signal, and results in cabin pressure rate-of-change values with less noise than currently known systems and methods.

Abstract: A relatively compact, lightweight outflow valve assembly includes suitable redundancy features that allow the valve assembly to meet regulatory requirements for certain postulated single point failures. The valve assembly includes a valve body that is constructed at least partially of a non-metallic material and has an outer surface and an inner surface that defines a flow passage having at least two flow ports. A sleeve is disposed within the valve body flow passage that is constructed at least partially of a metallic material. The sleeve has a flow passage formed therein that is in fluid communication with the valve body flow passage flow ports. A valve element is disposed within the sleeve flow passage and is moveable between at least an open position and a closed position. A plurality of brackets is mounted on the valve body outer surface and is coupled to the sleeve. When the valve assembly is installed in an aircraft, the plurality of brackets further couples the sleeve to the aircraft fuselage.

Abstract: Testing of an aircraft pressure control system may be performed without use of an altitude chamber. Aircraft cabin configuration date may be modeled and used, along with high resolution positional feedback from a simulated valve, to produce a high resolution electrical signal that may represent a simulated cabin pressure. A voltage-to-pressure transducer may convert the electrical signal to a pneumatic signal. The pneumatic signal may be employed to operate a cabin-pressure controller under test. The controller may operate an outflow valve actuator and an attached potentiometer. The potentiometer may produce a feedback signal and closed-loop testing of the aircraft pressure control system may thus be performed. The outflow valve actuator may be operated without being attached to an outflow valve because a simulated aerodynamic load may be applied to the actuator.