Abstract: A die tool for forming a C-section component having radiused shoulders, the includes a cylindrical inner die and an outer die having a cylindrical central portion connected to opposing end flanges by respective radiused concave portions. A portion of the inner die is arranged to be disposed between the end flanges of the outer die and spaced apart therefrom to define a cavity corresponding to the desired cross-section of the C-section component to be formed. The radiused convex and concave portions have a radius of curvature that varies about the circumference of the respective inner and outer dies. The inner and outer dies are rotatable such that the radius of curvature of the radiused convex and concave portions where the inner and outer dies are adjacent to one another varies as the inner and outer dies are rotated.

Abstract: A stiffener has an elongate web element and an elongate foot element connected by a curved elbow that has a radius greater over a first portion than over a second portion of the stiffener. The stiffener is formed by feeding an elongate member through a roll forming die having first and second rollers, the first roller having a shaped section arranged to be located within a correspondingly shaped recess in the second roller, the first and second rollers defining a gap there between corresponding to the desired shape to be imparted on the elongate member, the desired shape including a curved elbow between a web and a foot portion, wherein the shapes of the recess and the shaped section vary such that the radius of curvature of the gap between the rollers corresponding to the curved elbow varies between a minimum and a maximum value.

Abstract: A die tool for forming a C-section component having radiused shoulders, the includes a cylindrical inner die and an outer die having a cylindrical central portion connected to opposing end flanges by respective radiused concave portions. A portion of the inner die is arranged to be disposed between the end flanges of the outer die and spaced apart therefrom to define a cavity corresponding to the desired cross-section of the C-section component to be formed. The radiused convex and concave portions have a radius of curvature that varies about the circumference of the respective inner and outer dies. The inner and outer dies are rotatable such that the radius of curvature of the radiused convex and concave portions where the inner and outer dies are adjacent to one another varies as the inner and outer dies are rotated.

Abstract: A die tool for forming a C-section component having radiused shoulders, the includes a cylindrical inner die and an outer die having a cylindrical central portion connected to opposing end flanges by respective radiused concave portions. A portion of the inner die is arranged to be disposed between the end flanges of the outer die and spaced apart therefrom to define a cavity corresponding to the desired cross-section of the C-section component to be formed. The radiused convex and concave portions have a radius of curvature that varies about the circumference of the respective inner and outer dies. The inner and outer dies are rotatable such that the radius of curvature of the radiused convex and concave portions where the inner and outer dies are adjacent to one another varies as the inner and outer dies are rotated.

Abstract: A die tool for forming a C-section component having radiused shoulders has first and second outer dies, each outer die having a truncated conical portion connected to a flange portion by a radiused portion and being symmetrically disposed to one another along a common axis such that each flange portion is outermost, and a cylindrical outer support die located between the first and second outer dies.

Abstract: A die tool for forming a C-section component having radiused shoulders has first and second outer dies, each outer die having a truncated conical portion connected to a flange portion by a radiused portion and being symmetrically disposed to one another along a common axis such that each flange portion is outermost, and a cylindrical outer support die located between the first and second outer dies.

Abstract: A die tool for forming a C-section component having radiused shoulders, the includes a cylindrical inner die and an outer die having a cylindrical central portion connected to opposing end flanges by respective radiused concave portions. A portion of the inner die is arranged to be disposed between the end flanges of the outer die and spaced apart therefrom to define a cavity corresponding to the desired cross-section of the C-section component to be formed. The radiused convex and concave portions have a radius of curvature that varies about the circumference of the respective inner and outer dies. The inner and outer dies are rotatable such that the radius of curvature of the radiused convex and concave portions where the inner and outer dies are adjacent to one another varies as the inner and outer dies are rotated.

Abstract: A stiffener has an elongate web element and an elongate foot element connected by a curved elbow that has a radius greater over a first portion than over a second portion of the stiffener. The stiffener is formed by feeding an elongate member through a roll forming die having first and second rollers, the first roller having a shaped section arranged to be located within a correspondingly shaped recess in the second roller, the first and second rollers defining a gap there between corresponding to the desired shape to be imparted on the elongate member, the desired shape including a curved elbow between a web and a foot portion, wherein the shapes of the recess and the shaped section vary such that the radius of curvature of the gap between the rollers corresponding to the curved elbow varies between a minimum and a maximum value.