Abstract: A method for manufacturing a multicomponent permanent magnet, and a multicomponent permanent magnet are proposed. The multicomponent permanent magnet has a first permanent magnet having a R-T-B-composition, wherein R is at least one selected from the group consisting of Y, Ce, La, Pr, Nd, Sm, Eu and Gd and T is one or more transition metal elements including Fe; and a second permanent magnet having a R-T-B-composition, wherein R is at least one selected from the group consisting of Y, Ce, La, Pr, Nd, Sm, Eu and Gd and T is one or more transition metal elements including Fe, the second magnet including at least one of a heavy rare earth element (HRE) and an increased amount of Ce and/or Co, the second magnet having different magnetic properties, in particular a higher coercivity, than the first magnet. The first magnet and the second magnet are connected mechanically, wherein the connection is electrically conductive with an adjusted electrical resistivity.

Abstract: A rotor is provided for an electric motor. The rotor shaft is located within a central opening of the rotor core. The central opening is sized larger than the rotor shaft such that a circumferential gap exists between the rotor core and the rotor shaft while the shaft is located by protrusions in the central opening of the rotor core. The circumferential gap is filled with a resin.

Abstract: A conduit assembly provides a thermal break about an opening in an insulated panel. An elongate conduit extends through an opening in the panel. The conduit has an interior for passage of wires and an exterior. An electrical enclosure is mounted to one end of the conduit on one side of the panel. The conduit and the box being in communication for passage of the wires into the enclosure. A panel seal is provided for sealing the opening in the panel about the conduit.

Abstract: An industrial electrical machine system includes an industrial electrical machine including a first housing and a first plug-in electrical connector disposed on the first housing; and an electronics module including a second housing; a converter disposed in the second housing and constructed to convert an input electrical power to an output electrical power; a second plug-in electrical connector electrically coupled to the converter and constructed to sealingly engage and electrically couple to the first plug-in electrical connector and electrically couple the converter to the industrial electrical machine and supply the output electrical power to the industrial electrical machine from the converter, wherein the industrial electrical machine is a motor, a generator or a motor/generator.

Abstract: An electrical machine comprises a polymeric housing having a stator band, the polymeric housing formed by a polymeric material and constructed to house components of the electrical machine, structurally support the electrical machine and react torque loads generated by the electrical machine; a stator overmolded into and partially encapsulated by the stator band, the stator including a laminated stator core and a plurality of stator windings; a rotor in magnetic communication with the stator; a first endplate integral with the polymeric housing; and a second endplate, the second endplate being a polymeric endplate, the second endplate including a plurality of ribs and a metallic structure, wherein the electrical machine is constructed as an industrial electrical machine.

Abstract: A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.

Abstract: A method for manufacturing for an electrical machine includes: stacking a plurality of rotor laminations to form an axial rotor segment, the rotor segment formed of at least two laminations, each lamination having a plurality of openings therein, the openings forming a plurality of rotor poles in the rotor segment, each pole having a plurality of passages formed from the openings; rotating the rotor segment to place a first pole of the plurality of poles in an alignment position; injecting into the passages of the first pole a polymer bonded permanent magnet (PBM) material in molten form, wherein the (PBM) material includes magnetic particles suspended within a polymeric matrix; subjecting the first pole to a desired magnetic field to align the magnetic particles into a desired orientation prior to solidification of the (PBM) material; and solidifying the (PBM) material to form permanent magnets within the passages of the first pole.

Abstract: An industrial light is provided with an elongated housing or body and a power conversion module. The elongated housing has an interior space and a strip of LEDs disposed within the interior space. The LEDs may also be embedded within an elongated body. Brackets may be used to connect the light to a conduit such that the elongated housing is parallel to the conduit.

Abstract: A method for operating an electrical machine having a stator and having a rotor with permanent magnets, includes: running the electrical machine; determining, while performing the running of the electrical machine, whether the permanent magnets have been demagnetized; finding, while running the electrical machine, the q-axis responsive to a determination that the permanent magnets have been demagnetized; firing a current pulse through the stator, while running the electrical machine, when the q-axis reaches a desired position relative to a selected stator phase, wherein the current pulse is constructed to remagnetize the permanent magnets; and continuing to run the electrical machine.

Abstract: A rotor is provided for an electric motor. The rotor shaft is located within a central opening of the rotor core. The central opening is sized larger than the rotor shaft such that a circumferential gap exists between the rotor core and the rotor shaft while the shaft is located by protrusions in the central opening of the rotor core. The circumferential gap is filled with a resin.

Abstract: An electrical machine has a nonmetallic housing having a stator band and an endplate, wherein the laminated stator core is in self-locked engagement with the housing. Another electrical machine has a unitary nonmetallic housing with an integral stator band and an integral endplate, wherein the laminated stator core is over-molded with the housing. Yet another electrical machine has a unitary nonmetallic housing with an integral stator band and an integral endplate, wherein the laminated stator core is in engagement with the stator band with an interference fit.

Abstract: A sintered magnet, the sintered magnet including a core portion, a shell portion arranged at an outer part of the sintered magnet, and a diffusion portion arranged at least partially between the core portion and the shell portion. The shell portion has a coercivity, which is at least 30 kA/m larger than the coercivity of the core portion. In the diffusion portion, the coercivity is not less than the coercivity of the core portion and not larger than the coercivity of the shell portion and the value of the coercivity gradually increases from the core portion towards the shell portion. The thickness of the core portion is not less than 1 mm and the total thickness of the shell portion and the diffusion portion is at least 5 mm.

Abstract: A synchronous machine system comprising a synchronous motor including a stator, stator winding, rotor, and field winding; an AC power supply circuit structured to transmit current to or from the stator winding of the synchronous motor at a controlled frequency and transmit current to or from a power source at a controlled frequency; a DC exciter unit structured to receive power from a power source, convert the received power to DC power at a desired voltage, and supply the converted power across a DC bus to the field winding of the synchronous motor; and an energy storage circuit coupled to the DC bus of the DC exciter unit having at least one ultracapacitor, and structured to receive power from a power source, to charge the ultracapacitor, and to provide power to the field winding of the synchronous motor following a power failure.

Abstract: A method for manufacturing for an electrical machine includes: stacking a plurality of rotor laminations to form an axial rotor segment, the rotor segment formed of at least two laminations, each lamination having a plurality of openings therein, the openings forming a plurality of rotor poles in the rotor segment, each pole having a plurality of passages formed from the openings; rotating the rotor segment to place a first pole of the plurality of poles in an alignment position; injecting into the passages of the first pole a polymer bonded permanent magnet (PBM) material in molten form, wherein the (PBM) material includes magnetic particles suspended within a polymeric matrix; subjecting the first pole to a desired magnetic field to align the magnetic particles into a desired orientation prior to solidification of the (PBM) material; and solidifying the (PBM) material to form permanent magnets within the passages of the first pole.

Abstract: A hybrid rare-earth-iron-boron hard magnetic material is constituted of two materials, a first magnetic alloy of chemical composition Nd12±0.2Fe82±0.2B6±0.2 in atomic percent with each single particle surrounded and chemically bonded to a second material constituted by copper, zinc, or a mixture of the foregoing such as brass alloys. The mixture of the first and second materials is magnetically oriented, compacted and densified such as through sintering, to optimize its mechanical and magnetic properties.

Abstract: A method for operating an electrical machine having a stator and having a rotor with permanent magnets, includes: running the electrical machine; determining, while performing the running of the electrical machine, whether the permanent magnets have been demagnetized; finding, while running the electrical machine, the q-axis responsive to a determination that the permanent magnets have been demagnetized; firing a current pulse through the stator, while running the electrical machine, when the q-axis reaches a desired position relative to a selected stator phase, wherein the current pulse is constructed to remagnetize the permanent magnets; and continuing to run the electrical machine.

Abstract: A method of balancing a rotor and/or fixing rotor components includes arranging a plurality of generally like laminations side by side in a stack to form at least a part of a rotor. The rotor has a rotational center axis and each of the laminations having a plurality of apertures that cooperate to form passages that extend axially along a length of the stack. In accordance with an aspect of the method, a polymer based fixation material is filled in the passages in a manner to fix the laminations together in the stack. With the fixation material, a sprue is formed, projecting from an axial face of the stack. In accordance with another aspect of the method, a weight of the sprue is adjusted to rotationally balance the rotor about the rotor center axis.

Abstract: This application concerns a magnet having a magnet body as well as a method for manufacturing such a magnet. The magnet body has a first region with first magnetic properties and a second region with second magnetic properties that are different to the first properties. Owing to the manufacturing process of the magnet body, the relative location of the first region and the second region within the magnet body is freely predeterminable.

Abstract: A fluid-cooled stator assembly for electrical machines. The stator assembly may include a stator core having a back iron portion and a plurality of stator teeth. Each of the plurality of stator teeth may be separated from each other by at least one of plurality of slots, the slots being structured to receive placement of stator windings. The apparatus also includes a thermal management conduit that is positioned at various locations about the stator assembly, including within or along the back iron portion, stator teeth, slots, and/or among the stator windings. Further, the thermal management conduit may provide insulation for one or more coils of the stator windings. Additionally, at least a portion of the thermal management conduit may be formed from a thermally conductive polymer. The thermal management conduit is configured to convey a thermal management fluid in a heat exchange relationship with the stator assembly.

Abstract: According to one aspect of the teachings herein, a system for obtaining electricity from wind turbines provides advantageous operation with respect to offshore wind turbines where the size and weight of electricity generation and collection equipment are key considerations. The contemplated system includes an apparatus that is configured for collecting wind-generated electricity at a fixed low frequency and at a desired collection voltage, based on the advantageous configuration and use of a modular multilevel converter or MMC.