Abstract: An optical fiber includes a glass fiber, having a cladding and core, surrounded by a polymer coating. Some of the coating is removed by a laser beam so that the optical fiber comprises a first lengthwise portion covered by the coating and a second lengthwise portion where the coating is not present on at least ninety-five (95) percent of an exterior surface of the second lengthwise portion. A microstructure of the polymer coating, adjacent to the second lengthwise portion on the first lengthwise portion, tapers at an angle such that a thickness of the polymer coating decreases toward the second lengthwise portion as a function of proximity to the second lengthwise portion. The optical fiber may also be optionally cleaved with the laser beam.

Abstract: A fiber optic connector sub-assembly includes a ferrule having a front end, a rear end, and a ferrule bore extending between the front and rear ends along a longitudinal axis. The ferrule bore has a first section extending inwardly from the rear end of the ferrule, a second section extending inwardly from the front end of the ferrule and having a width that is less than the first section, and a transition section located between the first and second sections. The fiber optic connector sub-assembly also includes a bonding agent disposed in at least a portion of both the transition section and the second section of the ferrule bore. At least some of the bonding agent in the second section of the ferrule bore has been melted and solidified.

Abstract: A fiber optic connector includes a ferrule. The ferrule includes an inner piece including silica and an outer piece including ceramic. The outer piece surrounds the inner piece and the inner piece extends beyond an end of the outer piece by a distance of at least 10 micrometers.

Abstract: An optical fiber connector preloaded with an adhesive is provided. The optical connector includes a body having a passage with a first section extending inwardly from a first face of the body, a second section extending inwardly from a second face from the body, and a transition section located between the first section and the second section. The first section of the passage has a first width and the second section of the passage has a second width that is less than the first width. An adhesive composition is located within the transition section of the passage and is configured to bind an optical fiber to an inner surface of the second section following melting and solidification of the adhesive composition.

Abstract: A method is provided of fabricating an optical fiber having a polished end face, including providing an optical fiber having an axis; positioning and maintaining the axis A of the fiber, at a specific location along the fiber, at a fixed position; and forming a laser processed end face on the individual fiber at said specific location L by irradiating the individual fiber at said location with one or more laser beams while moving the one or more laser beams in a rotational direction around the fiber. The method may be applied to a jacketed fiber and/or a fiber on a reel. Resulting fibers are also disclosed.

Abstract: A method of terminating an optical fiber involves providing a ferrule having a front end, a rear end, a ferrule bore extending between the front and rear ends, and a bonding agent disposed in at least a portion of the ferrule bore. The method also involves applying energy to heat the bonding agent. An end section of an optical fiber is inserted into the ferrule bore and through the bonding agent when the bonding agent is heated. The end section of the optical fiber includes a primary coating prior to insertion into the ferrule bore. During insertion of the end section of the optical fiber through the bonding agent, the heated bonding agent thermally removes at least a portion of the primary coating during so that the optical fiber can be secured in the ferrule bore with the bonding agent.

Abstract: Thermal removal of optical fiber coatings by insertion through heated ferrules to form ferrule assemblies for fiber optic connectors, and related assemblies are disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured within a ferrule to enable reliable optical communications. The coating may be thermally removed, or substantially thermally removed, by inserting the optical fiber through a rear opening of the ferrule which has been heated above a temperature sufficient to change the coating to a non-solid state. In this manner, the coating may be efficiently removed from the end portion of the optical fiber while being inserted into the ferrule bore of the ferrule to enable efficient forming of a ferrule assembly for a fiber optic connector.

Abstract: An optical fiber includes a glass fiber, having a cladding and core, surrounded by a polymer coating. Some of the coating is removed by a laser beam so that the optical fiber comprises a first lengthwise portion covered by the coating and a second lengthwise portion where the coating is not present on at least ninety-five (95) percent of an exterior surface of the second lengthwise portion. A microstructure of the polymer coating, adjacent to the second lengthwise portion on the first lengthwise portion, tapers at an angle such that a thickness of the polymer coating decreases toward the second lengthwise portion as a function of proximity to the second lengthwise portion. The optical fiber may also be optionally cleaved with the laser beam.

Abstract: An optical fiber connector includes a ferrule configured to receive an optical fiber. The ferrule has a fiber bore and a storage location interior to the ferrule and adjacent to the fiber bore. The storage location comprises a funnel-shaped portion that is directed toward the fiber bore. An adhesive material is positioned in the storage location of the ferrule. The adhesive material is a dry and solid material.

Abstract: A method of securing an optical fiber to a ferrule involves heating the ferrule to cause thermal expansion. A ferrule bore of the ferrule increases in diameter as a result of the thermal expansion, and an optical fiber is inserted into the ferrule bore. The ferrule is then cooled so that the ferrule bore decreases in diameter and forms a mechanical interface with the optical fiber. Finally, the optical fiber is fused to the ferrule by irradiating the optical fiber and the ferrule with laser energy.

Abstract: An optical fiber connector includes a ferrule configured to receive an optical fiber. The ferrule has a fiber bore and a storage location interior to the ferrule and adjacent to the fiber bore. The storage location comprises a funnel-shaped portion that is directed toward the fiber bore. An adhesive material is positioned in the storage location of the ferrule. The adhesive material is a dry and solid material.

Abstract: Coating removal systems for optical fibers are disclosed. Related methods and optical fibers processed with these methods and coating removal systems are also disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating which does not contribute to the optical performance of the optical fiber. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured to enable reliable optical communications. A laser beam may be directed at the protective coating to remove the protective coating by one or more ablating, melting, vaporizing, and/or thermal decomposing processes. The optical fiber may also be optionally cleaved. In this manner, the coating may be efficiently removed while retaining at least fifty percent of the tensile strength of the optical fiber.

Abstract: Coating removal systems for optical fibers are disclosed. Related methods and optical fibers processed with these methods and coating removal systems are also disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating which does not contribute to the optical performance of the optical fiber. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured to enable reliable optical communications. A laser beam may be directed at the protective coating to remove the protective coating by one or more ablating, melting, vaporizing, and/or thermal decomposing processes. The optical fiber may also be optionally cleaved. In this manner, the coating may be efficiently removed while retaining at least fifty percent of the tensile strength of the optical fiber.

Abstract: Thermal removal of optical fiber coatings by insertion through heated ferrules to form ferrule assemblies for fiber optic connectors, and related assemblies are disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured within a ferrule to enable reliable optical communications. The coating may be thermally removed, or substantially thermally removed, by inserting the optical fiber through a rear opening of the ferrule which has been heated above a temperature sufficient to change the coating to a non-solid state. In this manner, the coating may be efficiently removed from the end portion of the optical fiber while being inserted into the ferrule bore of the ferrule to enable efficient forming of a ferrule assembly for a fiber optic connector.

Abstract: A fiber optic connector includes a ferrule. The ferrule includes an inner piece including silica and an outer piece including ceramic. The outer piece surrounds the inner piece and the inner piece extends beyond an end of the outer piece by a distance of at least 10 micrometers.

Abstract: Coating removal systems for optical fibers are disclosed. An optical fiber includes a glass fiber, having a cladding and core, surrounded by a protective coating. By removing the coating at an end portion of the optical fiber, the end portion may be precisely positioned and secured in a connector to enable reliable optical communications. A laser beam may remove the protective coating while the optical fiber is under tension. In this manner, the coating may be efficiently removed while retaining tensile strength of the optical fiber.

Abstract: An optical fiber connector preloaded with an adhesive is provided. The optical connector includes an optical fiber-receiving passage. The passage includes a first passage section extending inwardly from the first face, and the first passage section has a first width. The passage includes a second passage section extending inwardly from the second face, and the second passage section has a second width. The second width is less than the first width. The passage includes a transition passage section located between the first passage section and the second passage section. The transition passage has a variable width, and the variable width of the transition section decreases as the distance to the second face decreases. A meltable adhesive composition is located within the transition passage section and is configured to bind an optical fiber to an inner surface of the second passage following melting and solidification of the adhesive composition.

Abstract: Embodiments disclosed herein include ferrule assemblies employing mechanical interfaces for optical fibers and related component and methods. The ferrule assemblies may be used in fiber optic connectors to precisely position the optical fiber relative to the ferrule to facilitate an optical connection with another optical device. In certain embodiments disclosed herein, the ferrule assemblies include a ferrule that includes an inner surface forming a ferrule bore. Each of the ferrules may also include an end portion of an optical fiber disposed in the ferrule bore. The inner surface of the ferrule bore abuts against an outer surface of the optical fiber to form a mechanical interface. In this manner, the mechanical interface secures the optical fiber within the ferrule bore and precisely positioned relative to the ferrule. This mechanical interface may eliminate the need for epoxy or other means to secure the optical fiber within the ferrule bore.

Abstract: Methods for preparation and disposing of an optical fiber(s) into a blind hole(s) and related assemblies and methods of making same are disclosed. In one embodiment, a method for processing an optical fiber(s) is provided. The method includes processing an end portion(s) of the optical fiber(s) with a laser. The end portion(s) of the optical fiber(s) is disposed in a blind hole(s). The blind hole(s) may be disposed in a holding structure. The optical fiber(s) is attached to the holding structure. A fixture is also disclosed and may be used for retaining the optical fiber(s) in a channel(s) disposed in the fixture during preparation and/or disposing of the optical fiber(s) in the blind hole(s). An assembly prepared in accordance with the methods provided herein is also disclosed. In one embodiment, the assembly could include a holding structure assembly for an array of the optical fibers.

Abstract: Laser-based methods of stripping different types of fiber optic cables (100) are disclosed. The method includes directing a focused laser beam (202) onto the cable's protective cover (114). The method also includes moving the fiber optic cable relative to the focused laser beam in a direction substantially along a central axis (AC) to form a substantially axially oriented groove (250) in the protective cover, wherein the groove does not reach one or more optical fibers (110) carried by the cable. The method can further include opening the protective cover at the groove to form a split protective cover portion (114S), and removing the split protective cover portion from the fiber optic cable. Methods of stripping a cable by forming two grooves in the protective cover using two focused laser beams are also disclosed.