Abstract: Firearm projectiles with turbulence-inducing surfaces, firearm cartridges including the same, and associated methods. A firearm projectile comprises a projectile body and a turbulence-inducing surface at least substantially enclosing the projectile body. The firearm projectile is at least substantially spherical. The turbulence-inducing surface is configured to induce a drag crisis in a drag coefficient of the firearm projectile when the firearm projectile travels through air with a Reynolds number that is less than 300,000.

Abstract: Firearm cartridges, firearm projectiles, and/or projectile components formed at least in part from a disclosed ballistic zinc alloy. These ballistic zinc alloys overcome shortcomings of other lead substitutes for firearm projectiles, including Zamak alloys and other conventional zinc alloys. In some embodiments, and as compared to a firearm projectile formed from a conventional zinc alloy, a ballistic zinc alloy firearm projectile has at least one of an increased ductility, an increased frangibility, and/or a decreased tendency to smear or gall within a rifled firearm barrel. In some embodiments, the ballistic zinc alloy is a zinc-aluminum alloy that includes additional alloy components that collectively enhance the properties of the ballistic zinc alloy for use in firearm projectiles.

Abstract: Firearm cartridges, firearm projectiles, and/or projectile components formed at least in part from a disclosed ballistic zinc alloy. These ballistic zinc alloys overcome shortcomings of other lead substitutes for firearm projectiles, including Zamak alloys and other conventional zinc alloys. In some embodiments, and as compared to a firearm projectile formed from a conventional zinc alloy, a ballistic zinc alloy firearm projectile has at least one of an increased ductility, an increased frangibility, and/or a decreased tendency to smear or gall within a rifled firearm barrel. In some embodiments, the ballistic zinc alloy is a zinc-aluminum alloy that includes additional alloy components that collectively enhance the properties of the ballistic zinc alloy for use in firearm projectiles.

Abstract: Concealed-projectile firearm cartridges that include taggant-labeled projectiles. A concealed-projectile firearm cartridge includes a cartridge casing adapted to be loaded into a firearm configured to fire the assembled firearm cartridge, a primer and a propellant located within the casing, and at least one projectile at least partially received into the casing. The projectile includes a base material and an identifier material configured to produce an emission, which is configured to be detectable subsequent to passing through the cartridge and prior to firing of the cartridge. The identifier material is configured such that at least one characteristic of the emission is selected to correspond to the base material.

Abstract: Firearm cartridges, firearm projectiles, and/or projectile components formed at least in part from a disclosed ballistic zinc alloy. These ballistic zinc alloys overcome shortcomings of other lead substitutes for firearm projectiles, including Zamak alloys and other conventional zinc alloys. In some embodiments, and as compared to a firearm projectile formed from a conventional zinc alloy, a ballistic zinc alloy firearm projectile has at least one of an increased ductility, an increased frangibility, and/or a decreased tendency to smear or gall within a rifled firearm barrel. In some embodiments, the ballistic zinc alloy is a zinc-aluminum alloy that includes additional alloy components that collectively enhance the properties of the ballistic zinc alloy for use in firearm projectiles.

Abstract: Corrosion-inhibited copper-containing projectiles and shot shells including the same. The projectiles include a core that is formed from a core material, and an outer coating that is formed from a coating material. The core material includes copper, and optionally may include at least 50 wt % copper. In some embodiments, the outer coating maintains a corrosion rate of copper within the core material below 0.00075 mmpy. The shot shells include a shot charge that includes a plurality of the projectiles.

Abstract: Firearm projectiles and methods of manufacturing firearm projectiles from a supply of clad wire. In some embodiments, the clad wire is manufactured as electrical wire, such as copper-clad steel wire. Bullets and shot, as well as methods of forming bullets and shot, from clad wire are disclosed.

Abstract: Firearm projectiles and methods of manufacturing firearm projectiles from a supply of clad wire. In some embodiments, the clad wire is manufactured as electrical wire, such as copper-clad steel wire. Bullets and shot, as well as methods of forming bullets and shot, from clad wire are disclosed.

Abstract: Corrosion-inhibited copper-containing projectiles and shot shells including the same. The projectiles include a core that is formed from a core material, and an outer coating that is formed from a coating material. The core material includes copper, and optionally may include at least 50 wt % copper. In some embodiments, the outer coating maintains a corrosion rate of copper within the core material below 0.00075 mmpy. The shot shells include a shot charge that includes a plurality of the projectiles.

Abstract: Firearm projectiles and methods of manufacturing firearm projectiles from a supply of clad wire. In some embodiments, the clad wire is manufactured as electrical wire, such as copper-clad steel wire. Bullets and shot, as well as methods of forming bullets and shot, from clad wire are disclosed.

Abstract: Shotshells are provided which are loaded with at least two different shot charges, at least one of said charges being comprised of shot pellets with short-range shape(s) and at least another of said charges being comprised of shot pellets with long-range shape(s). Said shotshells are thereby capable of producing shotgun patterns that are suitable for both short-range and long-range shooting.

Abstract: Firearm projectiles and methods of manufacturing firearm projectiles from a supply of clad wire. In some embodiments, the clad wire is manufactured as electrical wire, such as copper-clad steel wire. Bullets and shot, as well as methods of forming bullets and shot, from clad wire are disclosed.

Abstract: Shotshells are provided which are loaded with at least two different shot charges, at least one of said charges being comprised of shot pellets with short-range shape(s) and at least another of said charges being comprised of shot pellets with long-range shape(s). Said shotshells are thereby capable of producing shotgun patterns that are suitable for both short-range and long-range shooting.

Abstract: Medium- and high-density articles are formed from alloys containing tungsten, iron, nickel and optionally manganese and/or steel. In some embodiments, the articles have densities in the range of 8-10.5 g/cm3, and in other embodiments, the articles have densities in the range of 10.5-15 g/cm3. In some embodiments, the articles are ferromagnetic, and in others the articles are not ferromagnetic. In some embodiments, tungsten forms the largest weight percent of the alloy, and in other embodiments the alloy contains no more than 50 wt % tungsten. In some embodiments, the articles are shell shot.

Abstract: Systems and methods for refining or otherwise processing tungsten alloys, including ferrotungsten powder and articles formed therefrom, and methods for detecting the presence of the same. The methods include at least one of magnetically-separating and particle-size-separating ferrotungsten or ferrotungsten-containing powder. In some embodiments, powder may be separated to remove fine particles, and optionally to separate the remaining particles into fractions containing selected particle size distributions. The powder additionally or alternatively may be separated into at least magnetic and non-magnetic fractions. In some embodiments, portions of two or more size and/or magnetism fractions are mixed to provide a ferrotungsten-containing feedstock. Selected fractions resulting from the size and magnetism separation steps may be utilized to provide a ferrotungsten-containing feedstock from which articles are produced and which may include additional components.

Abstract: Methods for producing medium-density articles from recovered high-density tungsten alloy (WHA) material, and especially from recovered WHA scrap. In one embodiment of the invention, the method includes forming a medium-density alloy from WHA material and one or more medium- to low-density metals or metal alloys. In another embodiment, medium-density grinding media, such as formed from the above method, is used to mill WHA scrap and one or more matrix metals into particulate that may be pressed and, in some embodiments, sintered to form medium-density articles therefrom.

Abstract: Density-enhanced compositions that are comprised of at least iron and tungsten, and articles, including firearm projectiles, formed therefrom. The articles have a density that exceeds that of steel, and which may be less than, equal to, or greater than that of lead. In some embodiments, iron is the majority component and tungsten is a minority component, with steel optionally forming a portion of the iron-containing component. In some embodiments, the article includes at least one additional minority component, such as one or more of nickel, manganese, tin, carbon, steel, chromium, molybdenum, silicon, aluminum, zinc, copper, potassium, sulfur, vanadium, and/or titanium. In some embodiments, the article is cast or otherwise formed from molten material, and in some embodiments the article is formed via powder metallurgy. In some embodiments, the article is firearm shot, a firearm slug, or a bullet.

Abstract: Articles formed from powders containing tungsten and at least one binder. In some embodiments, the article contains at least one metallic binder. In some embodiments, the article contains at least one non-metallic binder, such as a polymeric binder. In some embodiments, the article contains both a metallic binder and a non-metallic binder. In some embodiments the article is a firearms projectile, such as a bullet or shot, which may be ferromagnetic or non-ferromagnetic, which may be frangible or infrangible, and which may be jacketed or unjacketed. In some embodiments, the article is a radiation shield, and in other embodiments, the article is a weight or foundry article. In some embodiments, the article has a density in the range of approximately 8 g/cc and approximately 15 g/cc.

Abstract: Tungsten-containing articles and manufacturing processes for tungsten-containing articles. The articles may include firearms projectiles, such as shot, shot slugs, bullets, big game bullets, lead-equivalent bullets, black powder bullets, etc.; radiation shields; and weights, such as fishing weights, dart weights, golf club weights, wheel weights, stabilizers, etc. The projectiles may be at least one of non-toxic, lead-free, ferromagnetic, frangible, sintered, sealed, plated, and/or jacketed. The manufacturing processes include various powder-metallurgy and molten metal processes, and sealing, reforming, intermediate structure, reshaping, plating, working, and jacketing steps which may be selectively utilized. The processes may include forming an intermediate structure and reshaping the structure under different pressure or process to a desired shape.

Abstract: Firearm slugs formed from a non-toxic lead substitute that includes tungsten. In some embodiments, the firearm slug is formed with a recessed back portion, thus shifting an increased percentage of the slug's net mass toward the front of the slug. In some embodiments, the firearm slug is formed with a recessed front portion. In some embodiments, the slug is a component of a slug cartridge that includes a slug cup. The slug must have a density that is less than, equal to, or greater than lead, or a lead-antimony alloy used for firearm projectiles. In some embodiments, the slug is formed via powder metallurgy from a powder that includes at least one tungsten-containing component and at least one binder. In some embodiments, the slug is cast or otherwise formed from a molten feedstock that includes at least one tungsten-containing component. In some embodiments, the slug is frangible.