Abstract: The present disclosure involves systems, software, and computer implemented methods for controlling machinery. The system can include a sensor configured to measure an operating characteristic of a machine, and a safety controller in communication with the sensor. The safety controller can include a dedicated boundary processor and be in communication with a control processor through the boundary processor that isolates operations of the control processor form the safety controller. The safety controller can be configured to receive measurement data from the sensor, perform signal conditioning on the measurement data to generate a conditioned sample, analyze the conditioned sample to determine whether to take a safety action, and send the conditioned sample to the boundary processor for transmission to the control processor.

Abstract: The subject matter of this specification can be embodied in, among other things, a method for controlling a turbine engine that includes measuring, by a speed sensor, waveforms indicative of a speed of a rotating machine. Receiving the waveforms from the speed sensor and providing data representing the waveforms to a first signal path and to a second signal path, wherein the second signal path is isolated from the first signal path such that data communications at the second signal path do not interfere with communications on the first signal path. Controlling, responsive to the data received along the first signal path, one or more operations of the rotating machine. Storing, the data received along the second signal path, individual samples of the data in association with a respective timestamp indicating a time that the data was received.

Abstract: In some aspects, a steam turbine system includes a high-pressure turbine section; a low-pressure turbine section; a high-pressure control valve operable to provide an adjustable flow of steam into the high-pressure turbine section; a low-pressure control valve operable to provide an adjustable flow of steam into the low-pressure turbine section; a controller associated with the high-pressure control valve and the low-pressure control valve. The controller is operable to: receive measurements of three or more different operating points of the steam turbine system, the measurements of each of the three or more different operating points including a position of the high-pressure control valve, a position of the low-pressure control valve, and two of process variables of the steam turbine system; calculate coefficients of a steam performance map of the steam turbine system based on the measurements; and generate the steam performance map based on the coefficients.

Abstract: In some aspects, a steam turbine system includes a high-pressure turbine section; a low-pressure turbine section; a high-pressure control valve operable to provide an adjustable flow of steam into the high-pressure turbine section; a low-pressure control valve operable to provide an adjustable flow of steam into the low-pressure turbine section; a controller associated with the high-pressure control valve and the low-pressure control valve. The controller is operable to: receive measurements of three or more different operating points of the steam turbine system, the measurements of each of the three or more different operating points including a position of the high-pressure control valve, a position of the low-pressure control valve, and two of process variables of the steam turbine system; calculate coefficients of a steam performance map of the steam turbine system based on the measurements; and generate the steam performance map based on the coefficients.

Abstract: In some aspects, a steam turbine system includes a high-pressure turbine section; a low-pressure turbine section; a high-pressure control valve operable to provide an adjustable flow of steam into the high-pressure turbine section; a low-pressure control valve operable to provide an adjustable flow of steam into the low-pressure turbine section; a controller associated with the high-pressure control valve and the low-pressure control valve. The controller is operable to: receive measurements of three or more different operating points of the steam turbine system, the measurements of each of the three or more different operating points including a position of the high-pressure control valve, a position of the low-pressure control valve, and two of process variables of the steam turbine system; calculate coefficients of a steam performance map of the steam turbine system based on the measurements; and generate the steam performance map based on the coefficients.

Abstract: In some aspects, a steam turbine system includes a high-pressure turbine section; a low-pressure turbine section; a high-pressure control valve operable to provide an adjustable flow of steam into the high-pressure turbine section; a low-pressure control valve operable to provide an adjustable flow of steam into the low-pressure turbine section; a controller associated with the high-pressure control valve and the low-pressure control valve. The controller is operable to: receive measurements of three or more different operating points of the steam turbine system, the measurements of each of the three or more different operating points including a position of the high-pressure control valve, a position of the low-pressure control valve, and two of process variables of the steam turbine system; calculate coefficients of a steam performance map of the steam turbine system based on the measurements; and generate the steam performance map based on the coefficients.