Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.

Abstract: A permeable membrane, for use in a displacement press or for converting an air press into a displacement press. The permeable membrane including a laminate structure having a plurality of layers including at least one permeable wear layer and at least one semi-permeable perforated sheet layer.

Abstract: An air press for use in a paper machine removes liquid from a fiber web. The air press includes a plurality of rolls, with each roll having a peripheral surface. The plurality of rolls include at least one pair of adjacent rolls defining a nip therebetween. Each roll in the at least one roll pair has longitudinally opposite replaceable ends. The replaceable ends define a portion of the peripheral surface with the nip therebetween.

Abstract: An anti-rewet fabric is used for carrying a fiber web through an air press. The ant-rewet fabric includes at least one air distribution fabric layer, one air distribution fabric layer being configured for contacting the fiber web, and a perforated film layer and/or a spectra membrane, at least the perforated film layer being made of a polymeric or polyester film. At least the perforated film layer has a first film side and a second film side, the first film side being one of laminated and attached to the one air distribution fabric layer.

Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.

Abstract: A roll for use in a paper machine includes a roll shell having an inner periphery. A roll cover is positioned around the roll shell and has an outer surface. The roll cover and/or the roll shell include at least one main flow channel positioned radially inward from the outer surface and radially outward from the inner periphery. The roll cover includes at least one secondary flow channel in communication with each of the outer surface and at least one main flow channel.

Abstract: A method for synchronizing loads before the injection thereof on a sorting machine, consisting of trays which pass in front of an injection system comprising conveyors for moving the loads towards an injection site, a synchronization conveyor for positioning a load in order to place it on a tray, a device for injecting a load from the synchronization conveyor onto the machine and a cell for detecting the position of the loads at the exit of the synchronization conveyor. When a load passes the cell, the synchronization conveyor and the injection device are reversed and accelerated slightly to a top speed of VAR, SO that the load returns to obscure the cell; the reverse movement is maintained until the cell is no longer obscured; and the synchronization conveyor is moved forward and accelerated slightly to a top speed of VAV until the cell is obscured.

Abstract: A unitary membrane for use in a pressing apparatus includes a pair of longitudinal edge portions and a semipermeable portion having a plurality of intercommunicating pores. The semipermeable portion is positioned between the pair of longitudinal edge portions. Wherein the unitary membrane includes a formed fabric and has a thickness less than about 0.1 inches. The semipermeable portion has a permeability greater than zero and less than about five CFM per square foot as measured by TAPPI test method TIP 0404-20. A method of making the unitary membrane includes the steps of providing a carrier fabric which is very permeable and forming a plurality of intercommunicating pores in the carrier fabric.

Abstract: A roll for use in an air press assembly of a papermaking machine has a pair of ends associated therewith. The roll includes a pair of edge portions with each edge portion extending to one of the pair of ends. Each edge portion has an edge surface portion composed of a first material, the first material having a first hardness. The roll further includes a middle portion located between the pair of edge portions, the middle portion having a middle surface portion composed of a second material. The second material has a second hardness, the second material being harder than the first material. The first material is preferably a soft, seal material which promotes reduced air leakage from the air press assembly.

Abstract: A sealing arrangement for closing off an end of a chamber formed between a plurality of rollers of a pressing apparatus, comprises a seal member made of a hard seal material such as carbon fiber material. The sealing arrangement is preferably a self-loaded sealing arrangement.

Abstract: A method of cleaning a semipermeable membrane, the semipermeable membrane being configured for carrying a fiber web, includes the steps of providing a cleaning fluid and applying the cleaning fluid on the semipermeable membrane. Further, an air press configured for carrying the semipermeable membrane therethrough is provided, and the air press has pressurized air therein. The semipermeable membrane is conveyed through the air press and is subjected to the pressurized air within the air press. The pressurized air thereby flushes the cleaning fluid through the semipermeable membrane.

Abstract: A unitary membrane for use in a pressing apparatus includes a pair of longitudinal edge portions and a semipermeable portion having a plurality of intercommunicating pores. The semipermeable portion is positioned between the pair of longitudinal edge portions. Wherein the unitary membrane includes a formed fabric and has a thickness less than about 0.1 inches. The semipermeable portion has a permeability greater than zero and less than about five CFM per square foot as measured by TAPPI test method TIP 0404-20. A method of making the unitary membrane includes the steps of providing a carrier fabric which is very permeable and forming a plurality of intercommunicating pores in the carrier fabric.

Abstract: A multipurpose tool to facilitate installation of deck construction includes a main body portion having at least one structural feature that defines a plane. At least one flange is coupled to the main body portion and is oriented substantially perpendicular to the plane. The flange may be used to maintain consistent spacing between decking planks during assembly. The tool also may be used to strike lines, space fasteners, maintain baluster spacing, identify distances and angles, and indicate levels.

Abstract: An anti-rewet fabric is used for carrying a fiber web through an air press. The anti-rewet fabric includes at least one air distribution fabric layer, one air distribution fabric layer being configured for contacting the fiber web, and a perforated film layer, the perforated film layer being made of a polyester film. The perforated film layer has a first film side and a second film side, the first film side being one of laminated and attached to the one air distribution fabric layer.

Abstract: A method for making an elastic roller for a pressing apparatus comprising a plurality of rollers to define at least one chamber therebetween comprises the step of: providing at least one cavity below the roller surface of said elastic roller in the region of at least one roller end for cooperation with at least one raised portion provided on said elastic roller in the region of the roller end or on a counter roller of said pressing apparatus.

Abstract: A sealing arrangement for closing off an end of a chamber formed between a plurality of rollers of a pressing apparatus, comprises a seal member made of a hard seal material such as carbon fiber material. The seating arrangement is preferably a self-loaded seating arrangement.

Abstract: In a method for manufacturing a fiber web, in particular a web of tissue or hygiene material, provided with a three-dimensional surface structure, the fiber web is pressed at a dry content of <25% onto an imprinting fabric by means of a first pressure field and is thereby pre-imprinted and is subsequently once more pressed onto an imprinting fabric by means of a further pressure field for further dewatering and drying in order to fix the three-dimensional surface structure and strength. Moreover, the dry content is achieved by a favorably priced apparatus instead of by a TAD drying apparatus.

Abstract: An air press for pressing a fiber web includes a plurality of rolls and a pair of end seal arrangements. Of the plurality of rolls, each pair of adjacent rolls forms a nip therebetween. Further, each roll has a pair of roll ends, the plurality of rolls together forming two sets of roll ends. Each end seal arrangement coacts with one set of roll ends, the plurality of rolls and the pair of end seal arrangements together defining an air press chamber having an air chamber pressure. Each end seal arrangement is composed of at least one roll seal, including a first roll seal, and an adjustable bias mechanism. Each roll seal forms a seal with at least one roll end, and one side of the first roll seal being exposed to the air chamber pressure. The adjustable bias mechanism is configured for controlling a position of each roll seal relative to a respective at least one roll end and for adjusting a seal force between the roll seal and the respective at least one roll end.

Abstract: Method and system for obtaining and using observed market rates in estimating suitable market-based compensation for one or more jobs. Each observed market rate is assigned a job family and a combination of a job category and a job level of responsibility (C/L). Median market rates and average market rates are observed for different job families and are combined in a novel way to produce job family factors and C/L factors that, when multiplied together accurately reflect market rates for that job, even for a combination of job family and job C/L that is not represented in the data.