Patents by Inventor David A. Cain

David A. Cain has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250149651
    Abstract: A battery cell includes an enclosure and a battery cell stack including C cathode electrodes each comprising a cathode active material layer arranged on a cathode current collector, S separators, and A anode electrodes each comprising an anode active material layer arranged on an anode current collector, wherein A, C, and S are integers greater than one. The anode active material layer includes an anode active material selected from a group consisting of silicon, silicon oxide, silicon alloy, and tin, a solid-state electrolyte comprising an oxysulfide, a conductive additive, and a binder. An electrolyte includes a solvate ionic liquid.
    Type: Application
    Filed: April 22, 2024
    Publication date: May 8, 2025
    Inventors: Jeffrey David CAIN, Yifan ZHAO, Yun-Yu LAI, Thomas A. YERSAK, Zhe LI, Fang DAI
  • Publication number: 20250062319
    Abstract: A method is provided for pre-forming anode particles for use in lithium ion batteries. The pre-formed anode particles bear a solid electrolyte of a composition that cannot be formed in situ in the battery. The method includes providing a dispersion of anode precursor particles and an additive not found in the battery in a liquid electrolyte solution. Applying a voltage or current across the dispersion forms the solid electrolyte interphase, on the particles. These particles can be used in an electrode of a lithium ion battery.
    Type: Application
    Filed: August 14, 2023
    Publication date: February 20, 2025
    Inventors: Jeffrey David Cain, Nicholas Paul William Pieczonka, Sayed Youssef Sayed Nagy, Zachary Hood, Shiba Adhikari
  • Publication number: 20240258494
    Abstract: A method for preparing an electroactive material for an electrochemical cell that cycles lithium ions includes applying a potential to a first assembly that includes a first electrode and an aqueous electrolyte. The aqueous electrolyte includes a lithium salt and as the potential is applied the lithium salt disassociates forming cations and anions. The first assembly is physically separated from a second assembly by a lithium ion-conducting separator. The second assembly includes a second electrode and a non-aqueous electrolyte. The electroactive material is formed as the cations move from the first assembly through the lithium ion-conducting separator towards the second electrode.
    Type: Application
    Filed: January 27, 2023
    Publication date: August 1, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Sayed Youssef Sayed NAGY, Thomas E. MOYLAN, Jeffrey David CAIN, Anil K. SACHDEV
  • Publication number: 20240258526
    Abstract: A composite electrode for an electrochemical cell that cycles lithium ions may include a metal current collector having a three-dimensional porous structure defining an interconnected network of open pores and an electrode material disposed within the open pores of the current collector. An oxygen-containing reactive layer may be formed on surfaces of the current collector and an electrode precursor mixture may be deposited thereon and dried to form a solid electrode material having a continuous structure within the open pores of the current collector. The electroactive material particles and/or the electrically conductive agent may interact with the oxygen-containing reactive layer on the metal current collector to form an oxygen-containing adhesive layer along an interface between the current collector and the solid electrode material.
    Type: Application
    Filed: January 30, 2023
    Publication date: August 1, 2024
    Inventors: Sayed Youssef Sayed NAGY, Meng JIANG, Thomas E. MOYLAN, Jeffrey David CAIN, Caleb REESE, Anil K. SACHDEV
  • Publication number: 20240250234
    Abstract: A pressing machine includes pressing devices, actuators and a control module. At least one of the pressing devices includes a surface having a fluoropolymer material. At least one of the actuators is configured to adjust pressure of the pressing devices on one or more lithium foils, such that the surface presses against one of the one or more lithium foils to form a protective layer. The control module is configured to control the at least one of the actuators to adjust a parameter to control at least one of thickness of the protective layer and fluoride content of the protective layer.
    Type: Application
    Filed: January 24, 2023
    Publication date: July 25, 2024
    Inventors: Caleb Reese, Sayed Youssef Sayed Nagy, Joel G. Toner, Jeffrey David Cain, Xingcheng Xiao
  • Publication number: 20240234695
    Abstract: An electroactive material for an electrochemical cell that cycles lithium ions is provided. The electroactive material includes a plurality of atomic layers and a plurality of cations disposed between the atomic layers. The plurality of atomic layers includes an atom selected from the group consisting of: silicon, germanium, boron, and combinations thereof. The plurality of cations is selected from the group consisting of: calcium, magnesium, zinc, copper, nickel, potassium, sodium, and combinations thereof. A ratio of the cations to atoms that define the atomic layer may be less than about 1:2.
    Type: Application
    Filed: October 21, 2022
    Publication date: July 11, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Anil K. Sachdev
  • Patent number: 12034144
    Abstract: A method for forming a prelithiated, layered anode material includes contacting an ionic compound and a lithium precursor in an environment having a temperature ranging from about 200° C. to about 900° C. The ionic compound is a three-dimensional layered material represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B). The lithium precursor is selected from the group consisting of: LiH, LiC, LiOH, LiCl, and combinations thereof. The contacting of the ionic compound and the lithium precursor in the environment causes removal of cations from the ionic compound to create openings in interlayer spaces or voids in the three-dimensional layered material thereby defining a two-dimensional layered material and also causes introduction of lithium ions from the lithium precursor into the interlayer spaces or voids to form the prelithiated, layered anode material.
    Type: Grant
    Filed: September 27, 2021
    Date of Patent: July 9, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Paul Taichiang Yu, Leng Mao, Jeffrey David Cain, Andrew Clay Bobel
  • Publication number: 20240218544
    Abstract: A method for extracting lithium from lithium-based materials to be recycled using an electrochemical reactor includes applying a voltage to a current collector at least partially disposed in an electrolyte carried by the electrochemical reactor, where the lithium-based materials including lithium to be recovered is disposed in the electrolyte and lithium ions move from the lithium-based material towards the current collector upon application of the voltage. In certain variations, the method may also include, prior to the application of the voltage, applying a current to the current collector.
    Type: Application
    Filed: December 22, 2022
    Publication date: July 4, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Sayed Youssef Sayed NAGY, Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Thomas E. MOYLAN, Yuntao GU
  • Publication number: 20240213438
    Abstract: A method for forming an electroactive material includes sourcing a current or voltage to an electrochemical reactor that includes a cation source, an electrolyte mixture, and an electroactive material precursor in contact with one another, where the current or voltage serves to ionize and form cations at the cation source that react with the electroactive material precursor in the electrolyte mixture to form the electroactive material. The method may include one or more filtering steps, one or more rinsing steps, or a combination of one or more filtering steps and one or more rinsing steps to collect the electroactive material from the electrolyte.
    Type: Application
    Filed: December 22, 2022
    Publication date: June 27, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey David CAIN, Thomas E. MOYLAN, Sayed Youssef Sayed NAGY, Nicholas Paul William PIECZONKA, Yuntao GU
  • Publication number: 20240211657
    Abstract: Systems and methods are described for modeling and analyzing utility structures according to applied loads. Particularly, a model engine can utilize inputs related to a utility structure, environmental conditions to which the utility structure is subjected, and engineering standards expected of the utility structure, and analyze the structure's loading and performance based on analysis configuration inputs. An engine or multiple engines can be run locally or can be instantiated in a cloud to assist with multiple or complex calculations. Hybrid and geometric non-linear analyses and outputs can be performed or provided.
    Type: Application
    Filed: March 8, 2024
    Publication date: June 27, 2024
    Inventors: William Schulze, Brett Willitt, David Cain, Michael H. Ford, Kevan Kramb, Timothy G.S. Overly, Michael Ratliff, Jeremy Wentworth
  • Patent number: 11978880
    Abstract: A method for forming a layered anode material includes contacting a precursor material and a first electrolyte. The precursor material is a layered ionic compound represented by MX2, where M is one of calcium and magnesium and X is one of silicon, germanium, and boron. The method further includes applying a first bias and/or current as the precursor material contacts the first electrolyte to remove cations from the precursor material to create a two-dimensional structure that defines the layered anode material. In certain variations, the method further includes contacting the two-dimensional structure and a second electrolyte and applying a second bias and/or current as the two-dimensional structure contacts the second electrolyte so as to cause lithium ions to move into interlayer spaces or voids created in the two-dimensional structure by the removal of the cations thereby forming the layered anode material.
    Type: Grant
    Filed: June 1, 2021
    Date of Patent: May 7, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey David Cain, Thomas E. Moylan, Leng Mao, Paul Taichiang Yu, Nicholas Paul William Pieczonka, Andrew Clay Bobel
  • Publication number: 20240136507
    Abstract: An electroactive material for an electrochemical cell that cycles lithium ions is provided. The electroactive material includes a plurality of atomic layers and a plurality of cations disposed between the atomic layers. The plurality of atomic layers includes an atom selected from the group consisting of: silicon, germanium, boron, and combinations thereof. The plurality of cations is selected from the group consisting of: calcium, magnesium, zinc, copper, nickel, potassium, sodium, and combinations thereof. A ratio of the cations to atoms that define the atomic layer may be less than about 1:2.
    Type: Application
    Filed: October 20, 2022
    Publication date: April 25, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Anil K. Sachdev
  • Patent number: 11960803
    Abstract: Systems and methods are described for modeling and analyzing utility structures according to applied loads. Particularly, a model engine can utilize inputs related to a utility structure, environmental conditions to which the utility structure is subjected, and engineering standards expected of the utility structure, and analyze the structure's loading and performance based on analysis configuration inputs. An engine or multiple engines can be run locally, or can be instantiated in a cloud to assist with multiple or complex calculations. Hybrid and geometric non-linear analyses and outputs can be performed or provided.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: April 16, 2024
    Assignee: Bentley Systems, Incorporated
    Inventors: William Schulze, Brett Willitt, David Cain, Michael H. Ford, Kevan Kramb, Timothy G. S. Overly, Michael Ratliff, Jeremy Wentworth
  • Publication number: 20240065219
    Abstract: Table grape plants exhibiting reduced berry browning are provided, together with methods of producing, identifying, or selecting plants or germplasm with a reduced berry browning phenotype. Such plants include table grape plants comprising introgressed genomic regions conferring a reduction in berry browning. Compositions, including novel polymorphic markers for detecting plants comprising introgressed berry browning reduction alleles, are further provided.
    Type: Application
    Filed: July 7, 2023
    Publication date: February 29, 2024
    Inventors: David Cain, Christopher Owens
  • Publication number: 20240047693
    Abstract: An electrode assembly that includes a current collector, a lithium foil, and a solid solution interface that chemically binds the current collector and the lithium foil is provided. The solid solution interface includes a portion of the current collector that is impregnated with lithium atoms diffused from the lithium foil. In some variations, a method for forming the electrode assembly includes heating a precursor electrode assembly that includes a current collector and a lithium metal film to a temperature that is less than a melting point of lithium, so that lithium atoms diffuse into the current collector during the heating. In other variations, a method for forming the electrode assembly includes disposing a molten lithium onto a heated current collector to form a precursor electrode assembly, and cooling the assembly to form a lithium metal layer that is chemically bonded to the current collector.
    Type: Application
    Filed: August 2, 2022
    Publication date: February 8, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey David CAIN, Thomas E. MOYLAN, Caleb REESE, Sayed Youssef Sayed NAGY, Andrew Clay BOBEL
  • Publication number: 20240047653
    Abstract: The present disclosure provides a method for preparing an electroactive material for an electrochemical cell that cycles lithium ions. The method includes immersing a plurality of electroactive material particles in an aqueous solution and adding one or more fluorinated lithium salts to the aqueous solution to form a protective particle coating on each of the electroactive material particles of the plurality of electroactive material particles, where the plurality of electroactive material particles defines the electroactive material. The protective particle coatings are continuous coatings that cover greater than or equal to about 95% of a total exposed surface area of each electroactive material particle of the plurality of electroactive material particles.
    Type: Application
    Filed: August 3, 2022
    Publication date: February 8, 2024
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Sayed Youssef Sayed NAGY, Caleb REESE, Jeffrey David CAIN
  • Publication number: 20230411610
    Abstract: The present disclosure provides a method for forming a pre-lithiated layered anode material. The method includes removing cations from a precursor material including a layered ionic compound to form creates a two-dimensional structure that defines a layered anode material. The method further includes inserting lithium ions using an anion insertion wet-chemical process into the layered anode materials to form the pre-lithiated layered anode material. The anion insertion wet-chemical process can be the same as or different form the cation extraction wet-chemical process. In each instance, the precursor material is be represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B) and the precursor material has alternating layers of M and X.
    Type: Application
    Filed: June 15, 2022
    Publication date: December 21, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Yuntao GU, Jeffrey David CAIN, Sayed Youssef Sayed NAGY, Nicholas Paul William PIECZONKA, Thomas E. MOYLAN
  • Publication number: 20230261173
    Abstract: An electrode including an electrochemical layer defining a surface having a plurality of dimples formed thereon is provided. The dimples have an average lateral size greater than or equal to about 100 nm to less than or equal to about 100 ?m, and an average depth greater than or equal to about 100 nm to less than or equal to about 50 ?m. In certain variations, the dimples are formed in situ by applying a current to the electrochemical layer. In other variations, the dimples are formed by moving a roller having a plurality of shapes defined thereon along one or more surfaces of the electrochemical layer. In still other variations, the dimples are formed by contacting one or more surfaces of the electrochemical layer with a chemical etchant.
    Type: Application
    Filed: February 16, 2022
    Publication date: August 17, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Caleb REESE, Leng MAO, Andrew Clay BOBEL, Jeffrey David Cain
  • Publication number: 20230101215
    Abstract: A method for forming a prelithiated, layered anode material includes contacting an ionic compound and a lithium precursor in an environment having a temperature ranging from about 200° C. to about 900° C. The ionic compound is a three-dimensional layered material represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B). The lithium precursor is selected from the group consisting of: LiH, LiC, LiOH, LiCl, and combinations thereof. The contacting of the ionic compound and the lithium precursor in the environment causes removal of cations from the ionic compound to create openings in interlayer spaces or voids in the three-dimensional layered material thereby defining a two-dimensional layered material and also causes introduction of lithium ions from the lithium precursor into the interlayer spaces or voids to form the prelithiated, layered anode material.
    Type: Application
    Filed: September 27, 2021
    Publication date: March 30, 2023
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Paul Taichiang YU, Leng MAO, Jeffrey David CAIN, Andrew Clay BOBEL
  • Patent number: PP35029
    Abstract: This invention is a new and distinct grapevine plant denominated ‘IFG Rais-one’. The new grapevine is characterized by producing small-sized white seedless berries that begin to dehydrate naturally on the vine, producing dried on the vine raisins without the need for cane-cutting. Berries are borne on medium sized clusters which are loose in nature.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: March 14, 2023
    Assignee: International Fruit Genetics, LLC
    Inventor: David Cain