Patents by Inventor David A. Cain
David A. Cain has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250149651Abstract: A battery cell includes an enclosure and a battery cell stack including C cathode electrodes each comprising a cathode active material layer arranged on a cathode current collector, S separators, and A anode electrodes each comprising an anode active material layer arranged on an anode current collector, wherein A, C, and S are integers greater than one. The anode active material layer includes an anode active material selected from a group consisting of silicon, silicon oxide, silicon alloy, and tin, a solid-state electrolyte comprising an oxysulfide, a conductive additive, and a binder. An electrolyte includes a solvate ionic liquid.Type: ApplicationFiled: April 22, 2024Publication date: May 8, 2025Inventors: Jeffrey David CAIN, Yifan ZHAO, Yun-Yu LAI, Thomas A. YERSAK, Zhe LI, Fang DAI
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Publication number: 20250062319Abstract: A method is provided for pre-forming anode particles for use in lithium ion batteries. The pre-formed anode particles bear a solid electrolyte of a composition that cannot be formed in situ in the battery. The method includes providing a dispersion of anode precursor particles and an additive not found in the battery in a liquid electrolyte solution. Applying a voltage or current across the dispersion forms the solid electrolyte interphase, on the particles. These particles can be used in an electrode of a lithium ion battery.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Inventors: Jeffrey David Cain, Nicholas Paul William Pieczonka, Sayed Youssef Sayed Nagy, Zachary Hood, Shiba Adhikari
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Publication number: 20240258494Abstract: A method for preparing an electroactive material for an electrochemical cell that cycles lithium ions includes applying a potential to a first assembly that includes a first electrode and an aqueous electrolyte. The aqueous electrolyte includes a lithium salt and as the potential is applied the lithium salt disassociates forming cations and anions. The first assembly is physically separated from a second assembly by a lithium ion-conducting separator. The second assembly includes a second electrode and a non-aqueous electrolyte. The electroactive material is formed as the cations move from the first assembly through the lithium ion-conducting separator towards the second electrode.Type: ApplicationFiled: January 27, 2023Publication date: August 1, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Sayed Youssef Sayed NAGY, Thomas E. MOYLAN, Jeffrey David CAIN, Anil K. SACHDEV
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Publication number: 20240258526Abstract: A composite electrode for an electrochemical cell that cycles lithium ions may include a metal current collector having a three-dimensional porous structure defining an interconnected network of open pores and an electrode material disposed within the open pores of the current collector. An oxygen-containing reactive layer may be formed on surfaces of the current collector and an electrode precursor mixture may be deposited thereon and dried to form a solid electrode material having a continuous structure within the open pores of the current collector. The electroactive material particles and/or the electrically conductive agent may interact with the oxygen-containing reactive layer on the metal current collector to form an oxygen-containing adhesive layer along an interface between the current collector and the solid electrode material.Type: ApplicationFiled: January 30, 2023Publication date: August 1, 2024Inventors: Sayed Youssef Sayed NAGY, Meng JIANG, Thomas E. MOYLAN, Jeffrey David CAIN, Caleb REESE, Anil K. SACHDEV
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Publication number: 20240250234Abstract: A pressing machine includes pressing devices, actuators and a control module. At least one of the pressing devices includes a surface having a fluoropolymer material. At least one of the actuators is configured to adjust pressure of the pressing devices on one or more lithium foils, such that the surface presses against one of the one or more lithium foils to form a protective layer. The control module is configured to control the at least one of the actuators to adjust a parameter to control at least one of thickness of the protective layer and fluoride content of the protective layer.Type: ApplicationFiled: January 24, 2023Publication date: July 25, 2024Inventors: Caleb Reese, Sayed Youssef Sayed Nagy, Joel G. Toner, Jeffrey David Cain, Xingcheng Xiao
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Publication number: 20240234695Abstract: An electroactive material for an electrochemical cell that cycles lithium ions is provided. The electroactive material includes a plurality of atomic layers and a plurality of cations disposed between the atomic layers. The plurality of atomic layers includes an atom selected from the group consisting of: silicon, germanium, boron, and combinations thereof. The plurality of cations is selected from the group consisting of: calcium, magnesium, zinc, copper, nickel, potassium, sodium, and combinations thereof. A ratio of the cations to atoms that define the atomic layer may be less than about 1:2.Type: ApplicationFiled: October 21, 2022Publication date: July 11, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Anil K. Sachdev
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Patent number: 12034144Abstract: A method for forming a prelithiated, layered anode material includes contacting an ionic compound and a lithium precursor in an environment having a temperature ranging from about 200° C. to about 900° C. The ionic compound is a three-dimensional layered material represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B). The lithium precursor is selected from the group consisting of: LiH, LiC, LiOH, LiCl, and combinations thereof. The contacting of the ionic compound and the lithium precursor in the environment causes removal of cations from the ionic compound to create openings in interlayer spaces or voids in the three-dimensional layered material thereby defining a two-dimensional layered material and also causes introduction of lithium ions from the lithium precursor into the interlayer spaces or voids to form the prelithiated, layered anode material.Type: GrantFiled: September 27, 2021Date of Patent: July 9, 2024Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Paul Taichiang Yu, Leng Mao, Jeffrey David Cain, Andrew Clay Bobel
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Publication number: 20240218544Abstract: A method for extracting lithium from lithium-based materials to be recycled using an electrochemical reactor includes applying a voltage to a current collector at least partially disposed in an electrolyte carried by the electrochemical reactor, where the lithium-based materials including lithium to be recovered is disposed in the electrolyte and lithium ions move from the lithium-based material towards the current collector upon application of the voltage. In certain variations, the method may also include, prior to the application of the voltage, applying a current to the current collector.Type: ApplicationFiled: December 22, 2022Publication date: July 4, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Sayed Youssef Sayed NAGY, Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Thomas E. MOYLAN, Yuntao GU
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Publication number: 20240213438Abstract: A method for forming an electroactive material includes sourcing a current or voltage to an electrochemical reactor that includes a cation source, an electrolyte mixture, and an electroactive material precursor in contact with one another, where the current or voltage serves to ionize and form cations at the cation source that react with the electroactive material precursor in the electrolyte mixture to form the electroactive material. The method may include one or more filtering steps, one or more rinsing steps, or a combination of one or more filtering steps and one or more rinsing steps to collect the electroactive material from the electrolyte.Type: ApplicationFiled: December 22, 2022Publication date: June 27, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey David CAIN, Thomas E. MOYLAN, Sayed Youssef Sayed NAGY, Nicholas Paul William PIECZONKA, Yuntao GU
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Publication number: 20240211657Abstract: Systems and methods are described for modeling and analyzing utility structures according to applied loads. Particularly, a model engine can utilize inputs related to a utility structure, environmental conditions to which the utility structure is subjected, and engineering standards expected of the utility structure, and analyze the structure's loading and performance based on analysis configuration inputs. An engine or multiple engines can be run locally or can be instantiated in a cloud to assist with multiple or complex calculations. Hybrid and geometric non-linear analyses and outputs can be performed or provided.Type: ApplicationFiled: March 8, 2024Publication date: June 27, 2024Inventors: William Schulze, Brett Willitt, David Cain, Michael H. Ford, Kevan Kramb, Timothy G.S. Overly, Michael Ratliff, Jeremy Wentworth
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Patent number: 11978880Abstract: A method for forming a layered anode material includes contacting a precursor material and a first electrolyte. The precursor material is a layered ionic compound represented by MX2, where M is one of calcium and magnesium and X is one of silicon, germanium, and boron. The method further includes applying a first bias and/or current as the precursor material contacts the first electrolyte to remove cations from the precursor material to create a two-dimensional structure that defines the layered anode material. In certain variations, the method further includes contacting the two-dimensional structure and a second electrolyte and applying a second bias and/or current as the two-dimensional structure contacts the second electrolyte so as to cause lithium ions to move into interlayer spaces or voids created in the two-dimensional structure by the removal of the cations thereby forming the layered anode material.Type: GrantFiled: June 1, 2021Date of Patent: May 7, 2024Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey David Cain, Thomas E. Moylan, Leng Mao, Paul Taichiang Yu, Nicholas Paul William Pieczonka, Andrew Clay Bobel
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Publication number: 20240136507Abstract: An electroactive material for an electrochemical cell that cycles lithium ions is provided. The electroactive material includes a plurality of atomic layers and a plurality of cations disposed between the atomic layers. The plurality of atomic layers includes an atom selected from the group consisting of: silicon, germanium, boron, and combinations thereof. The plurality of cations is selected from the group consisting of: calcium, magnesium, zinc, copper, nickel, potassium, sodium, and combinations thereof. A ratio of the cations to atoms that define the atomic layer may be less than about 1:2.Type: ApplicationFiled: October 20, 2022Publication date: April 25, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey David CAIN, Nicholas Paul William PIECZONKA, Anil K. Sachdev
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Patent number: 11960803Abstract: Systems and methods are described for modeling and analyzing utility structures according to applied loads. Particularly, a model engine can utilize inputs related to a utility structure, environmental conditions to which the utility structure is subjected, and engineering standards expected of the utility structure, and analyze the structure's loading and performance based on analysis configuration inputs. An engine or multiple engines can be run locally, or can be instantiated in a cloud to assist with multiple or complex calculations. Hybrid and geometric non-linear analyses and outputs can be performed or provided.Type: GrantFiled: February 22, 2019Date of Patent: April 16, 2024Assignee: Bentley Systems, IncorporatedInventors: William Schulze, Brett Willitt, David Cain, Michael H. Ford, Kevan Kramb, Timothy G. S. Overly, Michael Ratliff, Jeremy Wentworth
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Publication number: 20240065219Abstract: Table grape plants exhibiting reduced berry browning are provided, together with methods of producing, identifying, or selecting plants or germplasm with a reduced berry browning phenotype. Such plants include table grape plants comprising introgressed genomic regions conferring a reduction in berry browning. Compositions, including novel polymorphic markers for detecting plants comprising introgressed berry browning reduction alleles, are further provided.Type: ApplicationFiled: July 7, 2023Publication date: February 29, 2024Inventors: David Cain, Christopher Owens
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Publication number: 20240047693Abstract: An electrode assembly that includes a current collector, a lithium foil, and a solid solution interface that chemically binds the current collector and the lithium foil is provided. The solid solution interface includes a portion of the current collector that is impregnated with lithium atoms diffused from the lithium foil. In some variations, a method for forming the electrode assembly includes heating a precursor electrode assembly that includes a current collector and a lithium metal film to a temperature that is less than a melting point of lithium, so that lithium atoms diffuse into the current collector during the heating. In other variations, a method for forming the electrode assembly includes disposing a molten lithium onto a heated current collector to form a precursor electrode assembly, and cooling the assembly to form a lithium metal layer that is chemically bonded to the current collector.Type: ApplicationFiled: August 2, 2022Publication date: February 8, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey David CAIN, Thomas E. MOYLAN, Caleb REESE, Sayed Youssef Sayed NAGY, Andrew Clay BOBEL
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Publication number: 20240047653Abstract: The present disclosure provides a method for preparing an electroactive material for an electrochemical cell that cycles lithium ions. The method includes immersing a plurality of electroactive material particles in an aqueous solution and adding one or more fluorinated lithium salts to the aqueous solution to form a protective particle coating on each of the electroactive material particles of the plurality of electroactive material particles, where the plurality of electroactive material particles defines the electroactive material. The protective particle coatings are continuous coatings that cover greater than or equal to about 95% of a total exposed surface area of each electroactive material particle of the plurality of electroactive material particles.Type: ApplicationFiled: August 3, 2022Publication date: February 8, 2024Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Sayed Youssef Sayed NAGY, Caleb REESE, Jeffrey David CAIN
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Publication number: 20230411610Abstract: The present disclosure provides a method for forming a pre-lithiated layered anode material. The method includes removing cations from a precursor material including a layered ionic compound to form creates a two-dimensional structure that defines a layered anode material. The method further includes inserting lithium ions using an anion insertion wet-chemical process into the layered anode materials to form the pre-lithiated layered anode material. The anion insertion wet-chemical process can be the same as or different form the cation extraction wet-chemical process. In each instance, the precursor material is be represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B) and the precursor material has alternating layers of M and X.Type: ApplicationFiled: June 15, 2022Publication date: December 21, 2023Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Yuntao GU, Jeffrey David CAIN, Sayed Youssef Sayed NAGY, Nicholas Paul William PIECZONKA, Thomas E. MOYLAN
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Publication number: 20230261173Abstract: An electrode including an electrochemical layer defining a surface having a plurality of dimples formed thereon is provided. The dimples have an average lateral size greater than or equal to about 100 nm to less than or equal to about 100 ?m, and an average depth greater than or equal to about 100 nm to less than or equal to about 50 ?m. In certain variations, the dimples are formed in situ by applying a current to the electrochemical layer. In other variations, the dimples are formed by moving a roller having a plurality of shapes defined thereon along one or more surfaces of the electrochemical layer. In still other variations, the dimples are formed by contacting one or more surfaces of the electrochemical layer with a chemical etchant.Type: ApplicationFiled: February 16, 2022Publication date: August 17, 2023Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Caleb REESE, Leng MAO, Andrew Clay BOBEL, Jeffrey David Cain
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Publication number: 20230101215Abstract: A method for forming a prelithiated, layered anode material includes contacting an ionic compound and a lithium precursor in an environment having a temperature ranging from about 200° C. to about 900° C. The ionic compound is a three-dimensional layered material represented by MX2, where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B). The lithium precursor is selected from the group consisting of: LiH, LiC, LiOH, LiCl, and combinations thereof. The contacting of the ionic compound and the lithium precursor in the environment causes removal of cations from the ionic compound to create openings in interlayer spaces or voids in the three-dimensional layered material thereby defining a two-dimensional layered material and also causes introduction of lithium ions from the lithium precursor into the interlayer spaces or voids to form the prelithiated, layered anode material.Type: ApplicationFiled: September 27, 2021Publication date: March 30, 2023Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Paul Taichiang YU, Leng MAO, Jeffrey David CAIN, Andrew Clay BOBEL
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Patent number: PP35029Abstract: This invention is a new and distinct grapevine plant denominated ‘IFG Rais-one’. The new grapevine is characterized by producing small-sized white seedless berries that begin to dehydrate naturally on the vine, producing dried on the vine raisins without the need for cane-cutting. Berries are borne on medium sized clusters which are loose in nature.Type: GrantFiled: July 28, 2022Date of Patent: March 14, 2023Assignee: International Fruit Genetics, LLCInventor: David Cain