Abstract: Methods of drilling earth formations may involve removing a portion of an underlying earth formation utilizing cutting elements of an earth-boring drill bit. A rotational speed of the drill string may be sensed utilizing a first sensor. A rate of penetration of the drill string during advancement of the earth-boring drill bit may be sensed utilizing a second sensor. An instantaneous average depth of cut of cutting elements of the earth-boring drill bit may be determined utilizing a control unit to calculate the instantaneous average depth of cut based on a sensed rotational speed of the drill string and a sensed speed of advancement of the drill string. The weight on the earth-boring drill bit may be increased utilizing the drawworks when the instantaneous average depth of cut is less than the predetermined minimum depth of cut.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a cone rotatably mounted on the bearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deformable in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: A cutting element for an earth-boring drilling tool comprises a cutting body having a cutting surface thereon, and a sensor coupled with the cutting surface, the sensor configured to determine resistivity of a contacting formation. An earth-boring drilling tool comprises a bit body and an instrumented cutting element coupled with the bit body. The cutting element includes a cutting body having a cutting surface thereon, and at least one sensor located proximate the cutting surface. The at least one sensor is oriented and configured to determine resistivity of a contacting formation. A method of determining resistivity of a subterranean formation during a drilling operation comprises energizing a sensor of an instrumented cutting element of a drill bit, sensing a return signal flowing on or through the subterranean formation through the instrumented cutting element, and determining a resistivity of the subterranean formation based, at least in part, on the return signal.

Abstract: A drill bit includes a bit body; a pad associated with the bit body; and a rate control device coupled to the pad that extends from a bit surface at a first rate and retracts from an extended position to a retracted position at a second rate in response to external force applied onto the pad. The rate control device includes a piston for applying a force on the pad; a biasing member that applies a force on the piston to extend the pad at the first rate; a fluid chamber associated with the piston; and a pressure management device for controlling a fluid pressure within the fluid chamber.

Abstract: Methods of drilling earth formations may involve removing a portion of an underlying earth formation utilizing cutting elements of an earth-boring drill bit. A rotational speed of the drill string may be sensed utilizing a first sensor. A rate of penetration of the drill string during advancement of the earth-boring drill bit may be sensed utilizing a second sensor. An instantaneous average depth of cut of cutting elements of the earth-boring drill bit may be determined utilizing a control unit to calculate the instantaneous average depth of cut based on a sensed rotational speed of the drill string and a sensed speed of advancement of the drill string. The weight on the earth-boring drill bit may be increased utilizing the drawworks when the instantaneous average depth of cut is less than the predetermined minimum depth of cut.

Abstract: A cutting element for an earth-boring drilling tool comprises a cutting body having a cutting surface thereon, and a sensor coupled with the cutting surface, the sensor configured to determine resistivity of a contacting formation. An earth-boring drilling tool comprises a bit body and an instrumented cutting element coupled with the bit body. The cutting element includes a cutting body having a cutting surface thereon, and at least one sensor located proximate the cutting surface. The at least one sensor is oriented and configured to determine resistivity of a contacting formation. A method of determining resistivity of a subterranean formation during a drilling operation comprises energizing a sensor of an instrumented cutting element of a drill bit, sensing a return signal flowing on or through the subterranean formation through the instrumented cutting element, and determining a resistivity of the subterranean formation based, at least in part, on the return signal.

Abstract: A cutting element for an earth-boring drilling tool comprises a cutting body having a cutting surface thereon, and a sensor coupled with the cutting surface, the sensor configured to determine resistivity of a contacting formation. An earth-boring drilling tool comprises a bit body and an instrumented cutting element coupled with the bit body. The cutting element includes a cutting body having a cutting surface thereon, and at least one sensor located proximate the cutting surface. The at least one sensor is oriented and configured to determine resistivity of a contacting formation. A method of determining resistivity of a subterranean formation during a drilling operation comprises energizing a sensor of an instrumented cutting element of a drill bit, sensing a return signal flowing on or through the subterranean formation through the instrumented cutting element, and determining a resistivity of the subterranean formation based, at least in part, on the return signal.

Abstract: A method of obtaining a hardness profile of a formation is disclosed. A testing surface in a wellbore impacts the formation to obtain a measurement of formation hardness. A lithological property of the formation is measured and used in determining the rock strength of the formation from the formation hardness. The testing surface may be propelled at the formation a plurality of times to obtain a profile of rock hardness measurements with distance into the formation, including at a surface layer of the formation. Alternatively, the testing surface can be propelled at the formation at multiple energies to obtain formation properties at a plurality of depths into the formation, including at a surface layer of the formation. The rock strength may be used with measurements of geomechanical stress and pore pressure to build a model of the formation in order to develop the formation.

Abstract: A method and apparatus for estimating a rock strength profile of a formation is disclosed. A tool having a testing surface is conveyed into a wellbore in the formation. The testing surface is propelled to impact the formation at a plurality of depths in the wellbore. A measurement of hardness of the formation is obtained from a rebound of the testing surface from the formation at the plurality of depths. The rock strength profile of the formation is estimated using the obtained measurements of hardness at the plurality of depths. A parameter for drilling the wellbore can be affected using the estimated rock strength profile.

Abstract: In one aspect, a drill bit is disclosed, including: a bit body; a pad associated with the bit body; a rate control device coupled to the pad that extends from a bit surface at a first rate and retracts from an extended position to a retracted position at a second rate in response to external force applied onto the pad, the rate control device including: a piston for applying a force on the pad; a biasing member that applies a force on the piston to extend the pad at the first rate; a fluid chamber associated with the piston; and a pressure management device for controlling a fluid pressure within the fluid chamber.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a eons rotatably mounted on the hearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deform able in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a cone rotatably mounted on the bearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deformable in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: A drill bit made according to one embodiment includes a source configured to induce radiation into a formation during drilling of a wellbore and a sensor in the drill bit configured to detect radiation from the formation responsive to the radiation induced by the source. The drill bit may further include a circuit configured to process signals received from the sensor to estimate a property of the formation.

Abstract: A cutting element for an earth-boring drilling tool comprises a cutting body having a cutting surface thereon, and a sensor coupled with the cutting surface, the sensor configured to determine resistivity of a contacting formation. An earth-boring drilling tool comprises a bit body and an instrumented cutting element coupled with the bit body. The cutting element includes a cutting body having a cutting surface thereon, and at least one sensor located proximate the cutting surface. The at least one sensor is oriented and configured to determine resistivity of a contacting formation. A method of determining resistivity of a subterranean formation during a drilling operation comprises energizing a sensor of an instrumented cutting element of a drill bit, sensing a return signal flowing on or through the subterranean formation through the instrumented cutting element, and determining a resistivity of the subterranean formation based, at least in part, on the return signal.

Abstract: Acoustic velocities measured downhole are used to predict a rock strength using results of a regression analysis that include grain size. The grain size can be obtained from drill cuttings or from NMR measurements. The determined rock strength is used in drilling operations.

Abstract: An earth-boring drill bit having a bit body with a cutting component formed from a tungsten carbide composite material is disclosed. The composite material includes a binder and tungsten carbide crystals comprising sintered pellets. The composite material may be used as a hardfacing on the body and/or cutting elements, or be used to form portions or all of the body and cutting elements. The pellets may be formed with a single mode or multi-modal size distribution of the crystals.

Abstract: A method and apparatus for estimating a rock strength profile of a formation is disclosed. A tool having a testing surface is conveyed into a wellbore in the formation. The testing surface is propelled to impact the formation at a plurality of depths in the wellbore. A measurement of hardness of the formation is obtained from a rebound of the testing surface from the formation at the plurality of depths. The rock strength profile of the formation is estimated using the obtained measurements of hardness at the plurality of depths. A parameter for drilling the wellbore can be affected using the estimated rock strength profile.

Abstract: A drill bit made according to one embodiment includes at least a gamma ray sensor configured to provide signals representative of a presence and/or amount of a naturally occurring gamma ray source when the drill bit is used for cutting into a formation. A circuit may be configured to process signals from the gamma ray sensor to provide an estimate a parameter relating to the naturally occurring gamma ray source, which may used for purposes such as optimizing drilling parameters and geosteering.

Abstract: A drill bit made according to one embodiment includes a source configured to induce radiation into a formation during drilling of a wellbore and a sensor in the drill bit configured to detect radiation from the formation responsive to the radiation induced by the source. The drill bit may further include a circuit configured to process signals received from the sensor to estimate a property of the formation.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a cone rotatably mounted on the bearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deformable in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.