Abstract: A vane for a variable diffuser includes a body with an inlet end and an outlet end, a leading surface extending from the inlet end to the outlet end, a trailing surface opposite the leading surface and extending from the inlet end to the outlet end, a first surface extending from the inlet end to the outlet end, and a second surface opposite the first surface and extending from the inlet end to the outlet end. The vane further includes a first cavity on the first surface of the vane adjacent the inlet end, a second cavity on the first surface of the vane adjacent the outlet end, a third cavity on the second surface of the vane adjacent the inlet end, and a fourth cavity on the second surface of the vane adjacent the outlet end.

Abstract: An annular backing plate for a diffuser in a centrifugal compressor comprises an inner diameter and an outer diameter disposed radially opposite the inner diameter. The backing plate also includes a first surface extending between the inner diameter and the outer diameter of the backing plate. A step is formed on the first surface proximate the inner diameter, wherein the step shifts a portion of the first surface encompassed by the step axially aft relative a portion of the first surface not encompassed by the step.

Abstract: A ram air fan assembly includes a motor/bearing housing that extends along a horizontal length of the ram air fan assembly. An inner housing assembly is in fluid communication with the motor/bearing housing to define a joint. The inner housing assembly includes first and second ellipse-shaped slots. The first slot is positioned at a first angle with respect to a radial axis of the inner housing assembly that is perpendicular to the horizontal length, and the second slot is positioned at a second angle with respect to the radial axis, the second angle being different from the first angle, and each slot extending along a first direction parallel to the horizontal length to define an axial width and extending along a radial axis to define a radial width being greater than the axial width.

Abstract: A cover plate for use in a cabin air compressor is a generally cylindrical body with 19 holes extending through the body and an inner bore defining an inner diameter centered on a center axis. The body has a thickness in a dimension measured perpendicular to the central axis. The inner diameter is 14.840 inches (37.693 centimeters) plus/minus .005 inch (0.013 centimeter). A diffusor housing, a cabin air compressor and a method of replacing a cover plate are also disclosed.

Abstract: An air bearing shaft for a cabin air compressor includes a first edge and a second edge, a surface extending between the first edge and the second edge, and chrome plating on the surface between the first edge and the second edge. L1 is a first distance from the first edge of the air bearing shaft to a first end of the chrome plating. L2 is a second distance from the first edge of the air bearing shaft to a second end of the chrome plating.

Abstract: An air bearing shaft for a cabin air compressor includes a first edge and a second edge, a surface extending between the first edge and the second edge, and chrome plating on the surface between the first edge and the second edge. L1 is a first distance from the first edge of the air bearing shaft to a first end of the chrome plating. L2 is a second distance from the first edge of the air bearing shaft to a second end of the chrome plating.

Abstract: A vane for a variable diffuser includes a body with an inlet end and an outlet end, a leading surface extending from the inlet end to the outlet end, a trailing surface opposite the leading surface and extending from the inlet end to the outlet end, a first surface extending from the inlet end to the outlet end, and a second surface opposite the first surface and extending from the inlet end to the outlet end. The vane further includes a first cavity on the first surface of the vane adjacent the inlet end, a second cavity on the first surface of the vane adjacent the outlet end, a third cavity on the second surface of the vane adjacent the inlet end, and a fourth cavity on the second surface of the vane adjacent the outlet end.

Abstract: An annular backing plate for a diffuser in a centrifugal compressor comprises an inner diameter and an outer diameter disposed radially opposite the inner diameter. The backing plate also includes a first surface extending between the inner diameter and the outer diameter of the backing plate. A step is formed on the first surface proximate the inner diameter, wherein the step shifts a portion of the first surface encompassed by the step axially aft relative a portion of the first surface not encompassed by the step.

Abstract: A diffuser for a ram air fan assembly includes a perforated cone, an inlet ring seal, and an outlet ring seal. The perforated cone has a frustoconical shape symmetrical about an axis of the diffuser. The inlet ring seal is attached to, and axially disposed about, a first end of the perforated cone. The inlet ring seal includes a fan housing connection having a cylindrical shape. The outlet ring seal is attached to, and axially disposed about, a second end of the perforated cone. An average external diameter of the second end is greater than an average external diameter of the first end such that the perforated cone extends away from the inlet ring seal and radially outward from the axis of the diffuser.

Abstract: A cover plate for use in a cabin air compressor is a generally cylindrical body with 19 holes extending through the body and an inner bore defining an inner diameter centered on a center axis. The body has a thickness in a dimension measured perpendicular to the central axis. The inner diameter is 14.840 inches (37.693 centimeters) plus/minus .005 inch (0.013 centimeter). A diffusor housing, a cabin air compressor and a method of replacing a cover plate are also disclosed.

Abstract: A ram air fan inner housing for a ram air fan assembly comprises a center body housing, an end cup attached to the center body housing, and a perforated cone. The perforated cone is attached to the center body housing and the end cup such that the perforated cone extends away from the center body housing and radially inward toward an axis of the inner housing.

Abstract: A compressor for pressurizing a flow of air within an aircraft including an inlet providing the flow of air to the compressor. An outlet provides the flow of air, after pressurization by the compressor, to a chamber of the aircraft. A diffuser assembly is disposed between the inlet and the outlet. The diffuser assembly includes one or more vanes at least partially impeding the flow of air through the diffuser assembly. A backing plate is included having a surface adjacent to the one or more vanes. The surface includes a relief feature that enables air to bypass the one or more vanes. The relief feature has an axial depth of about 0.5% to 2.5% of a width of a flow path through the diffuser assembly or of about 0.5% to 5% of a thickness of a flange of the backing plate. A method of operating a compressor is also included.

Abstract: A compressor for pressurizing a flow of air within an aircraft including an inlet providing the flow of air to the compressor. An outlet provides the flow of air, after pressurization by the compressor, to a chamber of the aircraft. A diffuser assembly is disposed between the inlet and the outlet. The diffuser assembly includes one or more vanes at least partially impeding the flow of air through the diffuser assembly. A backing plate is included having a surface adjacent to the one or more vanes. The surface includes a relief feature that enables air to bypass the one or more vanes. The relief feature has an axial depth of about 0.25% to 2.5% of a width of a flow path through the diffuser assembly or of about 0.5% to 5% of a thickness of a flange of the backing plate. A method of operating a compressor is also included.

Abstract: A ram air fan assembly includes a motor/bearing housing that extends along a horizontal length of the ram air fan assembly. An inner housing assembly is in fluid communication with the motor/bearing housing to define a joint. The inner housing assembly includes first and second ellipse-shaped slots. The first slot is positioned at a first angle with respect to a radial axis of the inner housing assembly that is perpendicular to the horizontal length, and the second slot is positioned at a second angle with respect to the radial axis, the second angle being different from the first angle, and each slot extending along a first direction parallel to the horizontal length to define an axial width and extending along a radial axis to define a radial width being greater than the axial width.

Abstract: A disclosed ram air assembly includes a housing that defines an inlet and an inner cavity. A fan disposed at the inlet generates air flow and is driven by an electric motor. Airflow through the ram air fan assembly is directed through a passageway defined by a diffuser. The diffuser includes a first diameter at a forward end, and a second diameter at an aft end with the second diameter being larger than the forward end to diffuse airflow and increase fan efficiency.

Abstract: A diffuser for a ram air fan assembly includes a perforated cone, an inlet ring seal, and an outlet ring seal. The perforated cone has a frustoconical shape symmetrical about an axis of the diffuser. The inlet ring seal is attached to, and axially disposed about, a first end of the perforated cone. The inlet ring seal includes a fan housing connection having a cylindrical shape. The outlet ring seal is attached to, and axially disposed about, a second end of the perforated cone. An average external diameter of the second end is greater than an average external diameter of the first end such that the perforated cone extends away from the inlet ring seal and radially outward from the axis of the diffuser.

Abstract: A ram air fan inner housing for a ram air fan assembly comprises a center body housing, an end cup attached to the center body housing, and a perforated cone. The perforated cone is attached to the center body housing and the end cup such that the perforated cone extends away from the center body housing and radially inward toward an axis of the inner housing.

Abstract: An electrical connection for securing multiple wires within an interior of an electrical connector barrel includes the use of a spacer which is received within the barrel, and which includes guiding spaces to position the plurality of wires.

Abstract: An electrical connection for securing multiple wires within an interior of an electrical connector barrel includes the use of a spacer which is received within the barrel, and which includes guiding spaces to position the plurality of wires.