Abstract: A wireless charger output protection system and method is provided for protecting a battery in an electric vehicle during wireless charging from both a desired power source and a stray power source. A wireless power transfer system includes a wireless charger on the electric vehicle side that receives power wirelessly from a charging base. The wireless charger output protection system and method shuts down the wireless charger output and dumps energy in a receive antenna (e.g., a vehicle pad) when a low-voltage battery connected to the wireless charger is lost. The wireless charger output protection system and method also shuts down the wireless charger output and dumps unwanted energy in the receive antenna (e.g., a vehicle pad) when power is transferred from a stray power source coupled to the receive antenna.

Abstract: A wireless charger output protection system and method is provided for protecting a battery in an electric vehicle during wireless charging. A wireless power transfer system includes a wireless charger on the electric vehicle side that receives power wirelessly from a charging base. The wireless charger output protection system and method shuts down the wireless charger output and dumps energy in a receive antenna (e.g., a vehicle pad) when a charging error is detected before the charging base can be shut down. The system and method employs a zero-voltage switching (ZVS) scheme to shut down the wireless charger output, in response to the charging error, to protect the switching devices and enhance overall reliability.

Abstract: A wireless charging unit for an electric vehicle is provided with a metal enclosure to shield a high-power switching noise environment enclosed within the unit. A wireless power transfer system includes the wireless charging unit on the electric vehicle side that receives power wirelessly from a charging base. In addition to a high-power switching network, the wireless charging unit may include a wireless communication system for wirelessly communicating control messages to the charging base. The metal enclosure may include a cutout region having a plastic cover underneath which an antenna may be mounted to establish wireless communication with the charging base from within the metal enclosure.

Abstract: A charging pad includes a housing, an interface layer, a magnetics assembly, and an electronics assembly. The housing has a magnetics assembly housing part and an electronics assembly housing part. The interface layer is within the housing. The magnetics assembly is arranged below the interface layer within the magnetics assembly housing part and the electronics assembly is arranged above the interface layer within the electronics assembly housing part.

Abstract: A vehicle charge-cord system has a first cord arrangement including a first plug configured for connection to a vehicle electrical inlet. A second cord arrangement includes a second plug configured for connection to a power supply. A control system is configured to receive input power through the second cord arrangement and to provide output power through the first cord arrangement. The control system is further configured to receive information from the second cord arrangement indicative of at least one parameter of the input power, and to output a signal indicative of at least one parameter of the output power based on the information received.

Abstract: In at least one embodiment, an inductive charging coil assembly for a vehicle comprising a first base plate and a second base plate is disclosed. The first base plate includes at least one first coil for transmitting magnetic flux. The second base plate includes at least one second coil having a top side and a bottom side to receive the magnetic flux for charging a vehicle. The at least one second coil defines a window to position at least one ferrite on the top side and on the bottom side of the at least one second coil. The at least one ferrite is arranged to guide the magnetic flux from the bottom side of the at least one second side to the top side of the at least one second side and back to the bottom side of the at least one second side.

Abstract: An electrical cable assembly is provided with an electrical connector sized to be received into an electrical outlet. A cable is in electrical communication with the electrical connector. A lockable connector is in electrical communication with the cable. An adapter receptacle is sized to receive the lockable connector for electrical communication with the lockable connector. The lockable connector is lockable within the adapter receptacle. A vehicle connector assembly is in electrical communication with the adapter receptacle and is sized to be received by a vehicle receptacle to convey current to the vehicle receptacle.

Abstract: An assembly includes a metallic housing, an electromagnetic (EM) device, and a bobbin in which the EM device is supported. The bobbin has a non-metallic, inner bobbin body, a non-metallic, outer bobbin body, and a metallic shield sandwiched between the inner and outer bobbin bodies. The EM device and the bobbin are mounted in the housing with the bobbin being between the EM device and the housing for heat from the EM device to thermally conduct through the inner and outer bobbin bodies and the shield to the housing while the shield shields noise of the EM device from the housing.

Abstract: Seats and methods for controlling a seat are described. A position of the user's leg is sensed relative to the position of the front of the seat. A determination is made as to if the position of the user's leg from a front of the seat is greater than a gap minimum. If the gap is greater than the gap minimum, a cushion length extender portion of the seat is moved until the sensed position is less than or equal to the gap minimum. In an example, the remainder of seat base is held in a fixed position within the vehicle environment. The gap minimum can be with the cushion length extender portion in slight contact with the user's leg. The sensor can be at a front face of seat. The sensor can be on the cushion length extender portion of the seat.

Abstract: A connector subassembly is provided with a terminal housing portion, an electrical components housing portion, a strain relief and a seal. A first retainer is provided on the terminal housing portion and is sized to be retained within a handle housing outlet end. At least one socket extends from the receptacle housing portion forward of the handle housing outlet end. A plurality of conductive terminals is oriented within the at least one socket. A cord extends through a proximal end of the electrical components housing portion through a retaining feature and seal, in electrical communication with the plurality of conductive terminals on the outlet end within the terminal housing portion.

Abstract: A charging pad includes a housing, an interface layer, a magnetics assembly, and an electronics assembly. The housing has a magnetics assembly housing part and an electronics assembly housing part. The interface layer is within the housing. The magnetics assembly is arranged below the interface layer within the magnetics assembly housing part and the electronics assembly is arranged above the interface layer within the electronics assembly housing part.

Abstract: A connector subassembly is provided with a terminal housing portion, an electrical components housing portion, a strain relief and a seal. A first retainer is provided on the terminal housing portion and is sized to be retained within a handle housing outlet end. At least one socket extends from the receptacle housing portion forward of the handle housing outlet end. A plurality of conductive terminals is oriented within the at least one socket. A cord extends through a proximal end of the electrical components housing portion through a retaining feature and seal, in electrical communication with the plurality of conductive terminals on the outlet end within the terminal housing portion.

Abstract: An electric vehicle charging system in described that includes an electrical energy source that includes a base with a plurality of electrical signal connectors to receive a first electrical signal, a second electrical signal and a ground signal, an adapter having a plurality of outlet connectors configured to electrically connect to at least some of the plurality of electrical signal connectors, wherein the adapter can be placed in a plurality of positions on the base to correctly orient the base to any of plurality of outlet connector orientations, and a locking ring adapted to engage the base to removable fix the adapter to the base in one of the four positions. The system can include a thermistor assembly to sense thermal energy in the source and if thermal energy exceeds a threshold to output a signal.

Abstract: An apparatus including a test device for assessing the quality of a safety ground is provided. The test device is configured to receive an energy signal from a power source for charging a vehicle and to generate a first output signal in response to the first energy signal. The test device is further configured to measure a characteristic of the first output signal and to provide a test signal. The test device is further configured to generate a second output signal in response to providing the test signal and to measure a characteristic of the second output signal. The test device is further configured to assess the quality of a safety ground in at least one of the power source and the vehicle based on a difference between the characteristic of the first output signal and the characteristic of the second output signal.

Abstract: Seats and methods for controlling a seat are described. A position of the user's leg is sensed relative to the position of the front of the seat. A determination is made as to if the position of the user's leg from a front of the seat is greater than a gap minimum. If the gap is greater than the gap minimum, a cushion length extender portion of the seat is moved until the sensed position is less than or equal to the gap minimum. In an example, the remainder of seat base is held in a fixed position within the vehicle environment. The gap minimum can be with the cushion length extender portion in slight contact with the user's leg. The sensor can be at a front face of seat. The sensor can be on the cushion length extender portion of the seat.

Abstract: Seats and methods for controlling a seat are described. A position of the user's leg is sensed relative to the position of the front of the seat. A determination is made as to if the position of the user's leg from a front of the seat is greater than a gap minimum. If the gap is greater than the gap minimum, a cushion length extender portion of the seat is moved until the sensed position is less than or equal to the gap minimum. In an example, the remainder of seat base is held in a fixed position within the vehicle environment. In an example, sensing can include capacitively sensing a position of the user's leg. In an example, sensing can use at least one of a thermal sensor, a light sensor, a radio frequency sensor, a microwave sensor or combinations thereof to sense the position of the user's leg. The gap minimum can be with the cushion length extender portion in slight contact with the user's leg. The sensor can be at a front face of seat.

Abstract: An easy entry seat assembly may include a seat frame having a seat bottom and a backrest. The seat frame may be connected to and/or supported by an easy entry mechanism relative to a support surface for movement between an upright seated position and a forward easy entry position. The seat frame may include a latch configured to lock the seat assembly in the upright seated position. An object detector may be provided on the seat frame to detect the presence of an object located in a path of the latch as the seat frame is moved from the forward easy entry position to the upright seated position.

Abstract: In at least one embodiment, an inductive charging coil assembly for a vehicle comprising a first base plate and a second base plate is disclosed. The first base plate includes at least one first coil for transmitting magnetic flux. The second base plate includes at least one second coil having a top side and a bottom side to receive the magnetic flux for charging a vehicle. The at least one second coil defines a window to position at least one ferrite on the top side and on the bottom side of the at least one second coil. The at least one ferrite is arranged to guide the magnetic flux from the bottom side of the at least one second side to the top side of the at least one second side and back to the bottom side of the at least one second side.

Abstract: A seat assembly having an automatically adjustable head restraint is provided. A seat back is mounted within a vehicle and a head restraint assembly is adjustably mounted to the vehicle and disposed adjacent the seat back. The seat back includes a sensor mounted adjacent an upper portion of the seat back for detecting the presence and position of a passenger relative to the head restraint. A controller is in communication with the sensor and receives the output signal of the sensor. The controller then generates a control signal in order to position the head restraint based on the output signals of the sensor. An actuator is connected to the head restraint for positioning the head restraint based on a control signal received from the control module.

Abstract: A vehicle seat adjustment assembly has an actuator adapted to move a component of the vehicle seat assembly, and a generally planar sensor array in communication with the controller and accessible from an outer surface of the vehicle seat assembly. The sensor array has a plurality of adjacent sensors accessible from an outer surface of the vehicle seat assembly. A controller is in communication with the actuator for controlling the actuator and in communication with the sensor array. The controller is configured to control the actuator to move the component in response to receiving a signal indicative of a touch input of the sensor array by a user such that the movement of the component correlates with the input to the sensor array.