Abstract: A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0.080 to about 1.5 inch continuous outer radius surface end portion.

Abstract: A groundwall insulation system for use in dynamoelectric machines carrying voltage above 4 kV, and preferably in the order of 13.8 kV, or higher has two layers of insulation wound onto the conductors of the high voltage winding. The first layer of insulation has a first permittivity that is greater then the permittivity of the second layer of insulation wound onto the first layer of insulation. As a consequence, at the juncture between the first and second layers there is a sharp increase in the electric field profile as seen through the groundwall insulation.

Abstract: A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0.080 to about 1.5 inch continuous outer radius surface end portion.

Abstract: A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0.080 to about 1.5 inch continuous outer radius surface end portion.

Abstract: A method for making a dynamoelectric machine conductor bar, compromises providing a plurality of bundled together spiraling strand conductors having surrounding insulation to define a substantially rectangular shape with the strand conductors and strand insulation defining an opposing conductor bar end portion having an electrically insulated gap between the strand insulation adjacent the bar end portion; and applying a filler material to fill the gap to electrically shield the conductor bar end portion and to a greater than 0.080 to about 1.5 inch continuous outer radius surface end portion.

Abstract: There is disclosed a groundwall insulation system for use in dynamoelectric machines carrying voltages above 4 kV and preferably in the order of 13.8 kV, or higher. The groundwall insulation comprises two layers of insulation wound onto the conductors of the high voltage winding. The first layer of insulation has a first permittivity that is greater then the permittivity of the second layer of insulation wound onto the first layer of insulation. As a consequence, at the juncture between the first and second layers there is a sharp increase in the electric field profile as seen through the groundwall insulation. This step increase in the electric field profile results in the electric field adjacent the conductor having a maximum magnitude that is less than that normally experienced by insulation systems in the past.