Patents by Inventor David A. Soules

David A. Soules has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12037483
    Abstract: A bimodal polymer composition comprising a lower molecular weight homopolymer and a higher molecular weight copolymer wherein the bimodal polymer composition has a density of from about 0.930 gram per cubic centimeter (g/cc) to about 0.970 g/cc, a ratio of high load melt index:melt index of from about 10 to about 150 and an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561. A chromium-catalyzed polymer composition comprising (i) a lower molecular weight homopolymer and (ii) a higher molecular weight copolymer, wherein the bimodal polymer composition has an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561.
    Type: Grant
    Filed: March 17, 2023
    Date of Patent: July 16, 2024
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Jeffrey S. Fodor, David A. Soules
  • Patent number: 11674023
    Abstract: A bimodal polymer composition comprising a lower molecular weight homopolymer and a higher molecular weight copolymer wherein the bimodal polymer composition has a density of from about 0.930 gram per cubic centimeter (g/cc) to about 0.970 g/cc, a ratio of high load melt index:melt index of from about 10 to about 150 and an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561. A chromium-catalyzed polymer composition comprising (i) a lower molecular weight homopolymer and (ii) a higher molecular weight copolymer, wherein the bimodal polymer composition has an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: June 13, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Jeffrey S. Fodor, David A. Soules
  • Patent number: 9388282
    Abstract: A process comprising contacting a reaction product composition comprising a poly(arylene sulfide) composition and a polar organic compound, wherein the polar organic compound comprises greater than or equal to about 1 wt. % thiophenol, with a C4-C30 ?,?-unsaturated ketone, a C4-C30 ?,?-unsaturated ester, a C4-C30 ?,?-unsaturated amide, or any combination thereof, wherein after the contacting, the polar organic compound comprises less than about 1 wt. % thiophenol. A process comprising contacting a composition comprising a polar organic compound and greater than or equal to about 1 wt. % thiophenol with a C4-C30 ?,?-unsaturated ketone, a C4-C30 ?,?-unsaturated ester, a C4-C30 ?,?-unsaturated amide, or any combination thereof, to form a composition comprising the polar organic compound and less than about 1 wt. % thiophenol.
    Type: Grant
    Filed: October 29, 2013
    Date of Patent: July 12, 2016
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC.
    Inventors: Michael S. Matson, David A. Soules
  • Publication number: 20160168357
    Abstract: A poly(arylene sulfide) polymer composition comprising a neat poly(arylene sulfide) polymer and a cyclic oligomer nucleating agent, wherein the cyclic oligomer nucleating agent is contacted with the neat poly(arylene sulfide) polymer in an amount of from about 0.25 wt. % to about 1 wt. % cyclic oligomer nucleating agent, based on the total weight of the poly(arylene sulfide) polymer composition, and wherein the poly(arylene sulfide) polymer composition is characterized by a melt crystallization temperature (Tmc) that is greater by at least about 5° C. than a Tmc of the neat poly(arylene sulfide) polymer.
    Type: Application
    Filed: December 10, 2014
    Publication date: June 16, 2016
    Inventors: Justin W. Kamplain, David A. Soules
  • Publication number: 20160145393
    Abstract: A process for producing a poly(arylene sulfide) polymer comprising (a) polymerizing reactants in a reaction vessel to produce a poly(arylene sulfide) reaction mixture, (b) processing at least a portion of the poly(arylene sulfide) reaction mixture to obtain a poly(arylene sulfide) reaction mixture downstream product, and (c) contacting a by-product treatment additive with at least a portion of the poly(arylene sulfide) reaction mixture and/or downstream product thereof, and (d) processing at least a portion of the poly(arylene sulfide) reaction mixture downstream product to yield salt solids particulates, wherein the by-product treatment additive reduces agglomeration of the salt solids particulates.
    Type: Application
    Filed: November 21, 2014
    Publication date: May 26, 2016
    Inventors: R. Shawn Childress, Jeffrey S. Fodor, David A. Soules, Jeffrey L. Swan, Thomas M. Clark
  • Publication number: 20160075832
    Abstract: A process for producing a poly(arylene sulfide) polymer comprising (a) polymerizing reactants in a reaction vessel to produce a poly(arylene sulfide) reaction mixture, (b) processing at least a portion of the poly(arylene sulfide) reaction mixture to obtain a poly(arylene sulfide) reaction mixture downstream product, and (c) contacting a reactive aryl halide with at least a portion of the poly(arylene sulfide) reaction mixture and/or downstream product thereof, wherein before and/or after the contacting, the poly(arylene sulfide) reaction mixture and/or downstream product thereof comprise less than about 0.025 wt. % thiophenol, based on the total weight of the poly(arylene sulfide) reaction mixture and/or downstream product thereof.
    Type: Application
    Filed: September 11, 2014
    Publication date: March 17, 2016
    Inventors: David A. Soules, Justin W. Kamplain, R. Shawn Childress, Jeffrey S. Fodor
  • Patent number: 6946540
    Abstract: Disclosed herein is a process for preparing cured arylene sulfide polymers. A first curing vessel comprising a first agitator is used to cure a poly(arylene sulfide) compacted powder. The curing proceeds until the compacted powder reaches a melt flow rate within a target range. When the melt flow rate of the compacted powder first reaches the target range, the power consumption of the first agitator is determined. A second curing vessel comprising a second agitator is charged with a second quantity of the compacted poly(arylene sulfide) powder. The second quantity of compacted powder is cured in the second vessel until the power consumption of the second agitator reaches the value at which the melt flow rate in the first curing vessel first reached the target range.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: September 20, 2005
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Fernando C. Vidaurri, Aubrey South, Jr., David A. Soules, Jeffrey S. Fodor
  • Publication number: 20040192882
    Abstract: Disclosed herein is a process for preparing cured arylene sulfide polymers. A first curing vessel comprising a first agitator is used to cure a poly(arylene sulfide) compacted powder. The curing proceeds until the compacted powder reaches a melt flow rate within a target range. When the melt flow rate of the compacted powder first reaches the target range, the power consumption of the first agitator is determined. A second curing vessel comprising a second agitator is charged with a second quantity of the compacted poly(arylene sulfide) powder. The second quantity of compacted powder is cured in the second vessel until the power consumption of the second agitator reaches the value at which the melt flow rate in the first curing vessel first reached the target range.
    Type: Application
    Filed: March 24, 2003
    Publication date: September 30, 2004
    Inventors: Fernando C. Vidaurri, Aubrey South, David A. Soules, Jeffrey S. Fodor
  • Patent number: 6093319
    Abstract: A process is provided for making a composition said process comprising mixing about 60% by weight to about 90% by weight of a first P(AS) having a melt flow index of about 120 grams/10 minutes or more and about 10% by weight to about 40% by weight of a second P(AS) having a melt flow index of about 110 grams/10 minutes or less. In another embodiment of this invention, said composition and manufactures produced from said composition are provided.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: July 25, 2000
    Assignee: Phillips Petroleum Company
    Inventors: David A. Soules, Jon F. Geibel, Aubrey South, Jr.
  • Patent number: 5350834
    Abstract: Poly(arylene sulfide/sulfone) polymers are treated in order to increase melt stability and decrease impurities by contacting the poly(arylene sulfide/sulfone) polymer with a soluble zinc compound and an acidic solution. In one embodiment, the polymer is treated first with the soluble zinc compound, followed by treatment with the acidic solution. In another embodiment, the polymer is treated in one step with a solution comprising a water soluble zinc compound in an acidic solution.
    Type: Grant
    Filed: May 14, 1993
    Date of Patent: September 27, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Rex L. Bobsein, Michael C. Yu, Roy F. Wright, David A. Soules
  • Patent number: 5334701
    Abstract: A method is provided for selectively extracting the lower molecular weight fraction of a poly(arylene sulfide) polymer by contacting the polymer with a polar organic compound and a promoter compound to form a less dense polymer-lean liquid phase and a more dense polymer-rich liquid phase, separating the polymer-lean liquid phase from the polymer-rich liquid phase, and recovering the polymer from the polymer-rich phase. Alternatively, either of the phases can be isolated and polar organic compound and optionally promoter can be added to form two new phases, followed by isolation of the new polymer-rich phase. This process can be repeated as often as desired or practicable in order to recover polymer having a desired molecular weight and/or molecular weight distribution.
    Type: Grant
    Filed: October 23, 1992
    Date of Patent: August 2, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Carlton E. Ash, Jon F. Geibel, Randy L. Hagenson, David A. Soules
  • Patent number: 5298318
    Abstract: Continuous, woven and non-woven glass fibers are impregnated with certain silanes before use of the fibers to make reinforced thermoplastic composites using pultrusion or compression molding. Continuous, woven and non-woven glass fiber reinforced composites are also made by concurrently combining the fibers with certain silanes and a thermoplastic matrix material using pultrusion or compression molding.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: March 29, 1994
    Assignee: Phillips Petroleum Company
    Inventors: David A. Soules, Randy L. Hagenson
  • Patent number: 5272195
    Abstract: Compositions including polymers, copolymers and blends of stabilized stereoregular polymers of branched higher alpha-olefins, grafting compounds, free radical generators, glass and amino-functional silanes are provided as well as methods for making these compounds and articles thereof. These may also contain polyurethane film formers.
    Type: Grant
    Filed: July 14, 1992
    Date of Patent: December 21, 1993
    Assignee: Phillips Petroleum Company
    Inventors: Mary J. Hagenson, David A. Soules, Dirk M. Sutherlin, Larry M. Selby
  • Patent number: 5235034
    Abstract: Poly(arylene sulfide/sulfone) polymers are treated in order to increase melt stability and decrease impurities by contacting the poly(arylene sulfide/sulfone) polymer with a soluble zinc compound and an acidic solution. In one embodiment, the polymer is treated first with the soluble zinc compound, followed by treatment with the acidic solution. In another embodiment, the polymer is treated in one step with a solution comprising a water soluble zinc compound in an acidic solution.
    Type: Grant
    Filed: May 6, 1991
    Date of Patent: August 10, 1993
    Assignee: Phillips Petroleum Company
    Inventors: Rex L. Bobsein, Michael C. Yu, Roy F. Wright, David A. Soules
  • Patent number: 5019427
    Abstract: Apparatus and methods are disclosed for producing fiber reinforced thermoplastic materials having substantially reduced amounts of breakage of the fibers and substantially increased tensile strength. In the preferred embodiment, relatively large diameter rollers are used to guide the filaments through a slurry bath of powdered resin, and spray header means are provided in the slurry bath to forcefully contact the filaments with the resin in the slurry.
    Type: Grant
    Filed: April 24, 1989
    Date of Patent: May 28, 1991
    Assignee: Phillips Petroleum Company
    Inventor: David A. Soules