Abstract: A method for estimating an amount of toner remaining in a reservoir of a replaceable unit for an image forming device according to one example embodiment includes receiving by processing circuitry pulses from a magnetic sensor. Each pulse is indicative that the magnetic sensor detected a magnet on a moving paddle positioned in the reservoir. The processing circuitry counts the number of the pulses received from the magnetic sensor. Upon receiving a request from a controller of the image forming device, the processing circuitry sends to the controller of the image forming device the count of the pulses received from the magnetic sensor and resets the count of the pulses received from the magnetic sensor.

Abstract: A capacitive sensor for sensing amount of waste toner in a waste toner box of an imaging apparatus includes a capacitor that has a pair of separated plates disposed within the interior of the waste toner box. The capacitance of the capacitor changes with the amount of toner in between the plates of the capacitor. A sensor circuitry is connected to the plates of the waste toner box that measure the capacitance of the capacitor as a voltage value. This voltage value is provided to a controller that determines a relative change in the capacitance value by determining a change in capacitance of the capacitor with respect to a number of pages printed by the imaging apparatus. The controller then determines the state of the waste toner box based on this relative change in capacitance.

Abstract: A capacitive sensor for sensing amount of waste toner in a waste toner box of an imaging apparatus includes a capacitor that has a pair of separated plates disposed within the interior of the waste toner box. The capacitance of the capacitor changes with the amount of toner in between the plates of the capacitor. A sensor circuitry is connected to the plates of the waste toner box that measure the capacitance of the capacitor as a voltage value. This voltage value is provided to a controller that determines a relative change in the capacitance value by determining a change in capacitance of the capacitor with respect to a number of pages printed by the imaging apparatus. The controller then determines the state of the waste toner box based on this relative change in capacitance.

Abstract: A method and system for carrying out an image-to-paper printer registration setup includes: using a printer undergoing registration setup, printing a test pattern on a sheet having reference targets within a printable region of the sheet; using a scanner, scanning the printed sheet to generate an image bitmap of the test pattern-bearing sheet larger than the sheet itself so that the image bitmap contains the sheet edges and measuring in numbers of pixels the distances between the reference targets and/or sheet edges using multiple swaths of the image bitmap itself as the measuring tool; and, using a processor and based on the measured distances, calculating error-associated adjustment values in millimeters to use to correct errors in the registration setup of the image-to-paper in the printer and transferring the error-associated adjustment values to the printer to perform adjustment of its setup actuators.

Abstract: A method for compensating misalignment errors associated with a laser beam in an electrophotographic (EP) device is disclosed. A first value and a second value of a time-of-flight of the laser beam are determined. The second value of the time-of-flight is associated with a current value of SOS time and EOS time of the laser beam. The second value of the time-of-flight of the laser beam is compared with the first value of the time-of-flight. A duty cycle of a fuser of the EP device is monitored. An average value of the duty cycle of the fuser for a predetermined time period is determined. One or more alignment conditions of the laser beam are adjusted based on at least one of the comparisons of the second value and the first value of the time-of-flight of the laser beam, and the determined average value of the duty cycle of the fuser.

Abstract: An image forming apparatus includes a plurality of photoconductive drums, each photoconductive drum transferring a portion of a toner image to an intermediate transfer member. The photoconductive drums are individually rotated to a printing speed such that a downstream photoconductive drum starts rotating prior to an adjacent upstream photoconductive drum starts image transfer. Similarly, an upstream photoconductive drum starts deceleration when its following downstream station has transferred image.

Abstract: An image forming device includes a body having a top, a bottom, a front and a back. In one embodiment, a plurality of horizontally-aligned imaging units, each comprising a photoconductive member, transfer toner images to an intermediate transfer mechanism located below the plurality of imaging units. A pick mechanism may pick media sheets from a media input tray and feeds the media towards the front of the body. For duplex printing, the media sheets may travel along a duplex path that extends along the front of the body. In one embodiment, an access door at the front of the body pivots between a closed position and an open position. In the open position, a user may gain access to both media paths.

Abstract: A method for compensating misalignment errors associated with a laser beam in an electrophotographic (EP) device is disclosed. A first value and a second value of a time-of-flight of the laser beam are determined. The second value of the time-of-flight is associated with a current value of SOS time and EOS time of the laser beam. The second value of the time-of-flight of the laser beam is compared with the first value of the time-of-flight. A duty cycle of a fuser of the EP device is monitored. An average value of the duty cycle of the fuser for a predetermined time period is determined. One or more alignment conditions of the laser beam are adjusted based on at least one of the comparisons of the second value and the first value of the time-of-flight of the laser beam, and the determined average value of the duty cycle of the fuser.

Abstract: A capacitive sensor for sensing amount of waste toner in a waste toner box of an imaging apparatus includes a capacitor that has a pair of separated plates disposed within the interior of the waste toner box. The capacitance of the capacitor changes with the amount of toner in between the plates of the capacitor. A sensor circuitry is connected to the plates of the waste toner box that measure the capacitance of the capacitor as a voltage value. This voltage value is provided to a controller that determines a relative change in the capacitance value by determining a change in capacitance of the capacitor with respect to a number of pages printed by the imaging apparatus. The controller then determines the state of the waste toner box based on this relative change in capacitance.

Abstract: The present application is directed to methods of operating a multi-color image forming device in a mono-color mode. The methods may include performing three basic loops during the printing in the mono-color mode. A first loop may include printing mono-color pages up to an initial preset maximum. The preset maximum may prevent a wear mark from forming on the non-operational PC members due to rubbing against the moving ITM. A second loop may occur when the mono-color pages exceeds the initial preset maximum. The second loop may include rotating the non-operational imaging stations to prevent wear. A third loop may occur when the number of mono-color images exceeds an overall maximum number. The third loop may include resetting the non-operational image forming stations to allow for continuing printing in the mono-color mode.

Abstract: An image forming device includes a body having a top, a bottom, a front and a back. In one embodiment, a plurality of horizontally-aligned imaging units, each comprising a photoconductive member, transfer toner images to an intermediate transfer mechanism located below the plurality of imaging units. A pick mechanism may pick media sheets from a media input tray and feeds the media towards the front of the body. For duplex printing, the media sheets may travel along a duplex path that extends along the front of the body. In one embodiment, an access door at the front of the body pivots between a closed position and an open position. In the open position, a user may gain access to both media paths.

Abstract: A toner patch sensor for use in an image forming device may be operated in different modes according to the color of the patch being sensed. The toner patch sensor may include a detector and a source adapted to transmit light that is reflected off a toner patch and towards the detector. The detected light may be specular and/or diffuse. A controller may selectively change the amount of one or both of the specular and diffuse light received by the detector. The source may include separate emitters for the specular and diffuse light, with the controller selectably turning off one of the emitters or selectably adjusting a ratio of illumination power between the emitters. Alternatively, the source may include a single emitter and an optical element to split light between specular light and diffuse light. Diffuse light may be blocked when sensing black toner patches.

Abstract: A method and system for carrying out an image-to-paper printer registration setup includes: using a printer undergoing registration setup, printing a test pattern on a sheet having reference targets within a printable region of the sheet; using a scanner, scanning the printed sheet to generate an image bitmap of the test pattern-bearing sheet larger than the sheet itself so that the image bitmap contains the sheet edges and measuring in numbers of pixels the distances between the reference targets and/or sheet edges using multiple swaths of the image bitmap itself as the measuring tool; and, using a processor and based on the measured distances, calculating error-associated adjustment values in millimeters to use to correct errors in the registration setup of the image-to-paper in the printer and transferring the error-associated adjustment values to the printer to perform adjustment of its setup actuators.

Abstract: An image forming device includes a body having a top, a bottom, a front and a back. In one embodiment, a plurality of horizontally-aligned imaging units, each comprising a photoconductive member, transfer toner images to an intermediate transfer mechanism located below the plurality of imaging units. A pick mechanism may pick media sheets from a media input tray and feeds the media towards the front of the body. For duplex printing, the media sheets may travel along a duplex path that extends along the front of the body. In one embodiment, an access door at the front of the body pivots between a closed position and an open position. In the open position, a user may gain access to both media paths.

Abstract: The present application is directed to methods of operating a multi-color image forming device in a mono-color mode. The methods may include performing three basic loops during the printing in the mono-color mode. A first loop may include printing mono-color pages up to an initial preset maximum. The preset maximum may prevent a wear mark from forming on the non-operational PC members due to rubbing against the moving ITM. A second loop may occur when the mono-color pages exceeds the initial preset maximum. The second loop may include rotating the non-operational imaging stations to prevent wear. A third loop may occur when the number of mono-color images exceeds an overall maximum number. The third loop may include resetting the non-operational image forming stations to allow for continuing printing in the mono-color mode.

Abstract: A toner patch sensor for use in an image forming device may be operated in different modes according to the color of the patch being sensed. The toner patch sensor may include a detector and a source adapted to transmit light that is reflected off a toner patch and towards the detector. The detected light may be specular and/or diffuse. A controller may selectively change the amount of one or both of the specular and diffuse light received by the detector. The source may include separate emitters for the specular and diffuse light, with the controller selectably turning off one of the emitters or selectably adjusting a ratio of illumination power between the emitters. Alternatively, the source may include a single emitter and an optical element to split light between specular light and diffuse light. Diffuse light may be blocked when sensing black toner patches.

Abstract: A device and method for applying images to continuous media stock, such as rolls of paper, blank labels, etc., using a cut-sheet image forming device. While the continuous media stock moves along a media path in the cut-sheet image forming device, one or more sensors in the cut-sheet image forming device detect inter-sheet holes disposed along the continuous media stock. Based on the detected inter-sheet holes, the cut-sheet image forming device tracks the position of the continuous media stock. By tracking the position of the continuous media stock, the cut-sheet image forming device can identify specific sections of the continuous media stock as image areas appropriate for image transfer.

Abstract: A method and device for removing media sheet jams within an image forming device. The position of the media sheets is monitored as the media sheets move through the image forming process. The occurrence of a media jam is detected, and the position of each media sheet within the device at the time of the jam is also detected. A message is displayed to an operator indicating the number of sheets within the device that should be removed to clear the jam. The order of media sheet removal may also be displayed to the operator.

Abstract: A method of correcting plane-to-plane registration in an electrophotographic machine having a plurality of color planes includes the steps of printing a calibration pattern using each of the color planes; measuring at least one misregistration between the color planes on the calibration pattern; adjusting at least one top margin by setting a first time delay before a first line; adjusting one of a right margin and a left margin by setting a second time delay; determining a longest line length of the calibration pattern; and adjusting an other of the right margin and the left margin to match the longest line length.

Abstract: A method of correcting registration in an electrophotographic machine includes the steps of adjusting one of a right margin and a left margin by setting a time delay, determining a longest line length of a calibration pattern, and adjusting an other of the right margin and the left margin to match the longest line length.