Abstract: A quench arrangement for quenching glass sheets includes a main quench station having upper and lower main quench heads for performing a primary quench operation on a glass sheet, a first lower secondary quench head located downstream of the main quench station, and a second lower secondary quench head located downstream of the first lower secondary quench head. The arrangement further includes an upper secondary quench system positioned above the first and second lower secondary quench heads, and the upper secondary quench system is cooperable with the lower secondary quench heads to perform further cooling of the glass sheet. The arrangement further includes a conveyor located above the second lower secondary quench head for moving the glass sheet away from the second lower secondary quench head.

Abstract: An articulated lower mold arrangement for use with an upper mold includes a mold portion configured to bend a heated glass sheet. The mold portion has a first end, a sharp bend area proximate the first end for bending an end portion of the glass sheet, and a second end opposite the first end and spaced away from the sharp bend area. The arrangement may further include a first guide member connected to the mold portion at a first location proximate the first end, and a second guide member connected to the mold portion at a second location proximate the second end and spaced away from the sharp bend area. The mold portion and the guide members are cooperable to allow the first end of the mold portion to move from a lowered position to a raised position in order to move the end portion of the glass sheet upwardly.

Abstract: A quench arrangement for quenching glass sheets includes a main quench station having upper and lower main quench heads for performing a primary quench operation on a glass sheet, a first lower secondary quench head located downstream of the main quench station, and a second lower secondary quench head located downstream of the first lower secondary quench head. The arrangement further includes an upper secondary quench system positioned above the first and second lower secondary quench heads, and the upper secondary quench system is cooperable with the lower secondary quench heads to perform further cooling of the glass sheet. The arrangement further includes a conveyor located above the second lower secondary quench head for moving the glass sheet away from the second lower secondary quench head.

Abstract: An articulated lower mold arrangement for use with an upper mold includes a mold portion configured to bend a heated glass sheet. The mold portion has a first end, a sharp bend area proximate the first end for bending an end portion of the glass sheet, and a second end opposite the first end and spaced away from the sharp bend area. The arrangement may further include a first guide member connected to the mold portion at a first location proximate the first end, and a second guide member connected to the mold portion at a second location proximate the second end and spaced away from the sharp bend area. The mold portion and the guide members are cooperable to allow the first end of the mold portion to move from a lowered position to a raised position in order to move the end portion of the glass sheet upwardly.

Abstract: A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A glass sheet processing system for processing a glass sheet includes a conveyor for conveying the glass sheet in a direction of conveyance, and a positioning apparatus for adjusting position of the glass sheet on the conveyor. The positioning apparatus includes a movable carriage having first and second carriage bodies. The first carriage body is translatable in the direction of conveyance, and the second carriage body is supported by the first carriage body such that the second carriage body is movable in a direction generally transverse to the direction of conveyance. The positioning apparatus further includes a first drive assembly for moving the first carriage body in the direction of conveyance, a second drive assembly for moving the second carriage body with respect to the first carriage body, and a positioner member connected to the second carriage body for contacting the glass sheet to adjust position of the glass sheet.

Abstract: A glass sheet processing system for processing a glass sheet includes a conveyor for conveying the glass sheet in a direction of conveyance, and a positioning apparatus for adjusting position of the glass sheet on the conveyor. The positioning apparatus includes a movable carriage having first and second carriage bodies. The first carriage body is translatable in the direction of conveyance, and the second carriage body is supported by the first carriage body such that the second carriage body is movable in a direction generally transverse to the direction of conveyance. The positioning apparatus further includes a first drive assembly for moving the first carriage body in the direction of conveyance, a second drive assembly for moving the second carriage body with respect to the first carriage body, and a positioner member connected to the second carriage body for contacting the glass sheet to adjust position of the glass sheet.

Abstract: A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.

Abstract: A press station (12) and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions (86) while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the entire glass sheet has curvature in transverse directions.

Abstract: A glass sheet forming method utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.

Abstract: A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.

Abstract: A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.

Abstract: A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.

Abstract: A hot glass sheet processing system includes a roller conveyor (22) having sintered bonded fused silica rollers (24) and a roller support structure (34) located within a heated location (32) together with an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30) having end caps (86) adhesively bonded to the roller ends. The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).

Abstract: Apparatus (54) for positioning performed glass sheets for further forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52) under the operation of a controller (78). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58).

Abstract: A hot glass sheet processing system includes a conveyor roller support structure (34) located within a heated location (32) and has an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30). The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).

Abstract: A hot glass sheet processing system includes a roller conveyor (22) having sintered bonded fused silica rollers (24) and a roller support structure (34) located within a heated location (32) together with an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30) having end caps (86) adhesively bonded to the roller ends. The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).

Abstract: A system (10) for forming glass sheets includes a glass location sensing assembly (80) having a fluid switch (82) that is actuated by a roller conveyed glass sheet (G) to control operation of transfer apparatus (69) that transfers the glass sheet from the roller conveyor (22) to a forming mold (48) at a design position for forming. A frame of the sensing assembly (80) supports a carriage (124) on which the fluid switch (82) is mounted for lateral movement with respect to the direction of conveyance of the glass sheet (G) so as to sense its leading extremity. A lateral positioner (130) adjusts the lateral position of the carriage (124) and the fluid switch (82) mounted on the carriage.