Patents by Inventor David B. Russell

David B. Russell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230415276
    Abstract: The disclosed technology generally relates welding electrodes, and more particularly to consumable welding electrodes having functional coatings. In one aspect, a welding electrode comprises a core wire having a base metal composition and two or more coatings covering at least a portion of the core wire. The two or more coatings comprise an electrically conductive coating including one or more electrically conducting elements or compounds in addition to or other than copper (Cu). The two or more coatings additionally comprises an additional functional coating including one or more additional elements or compounds adapted to reduce friction of the welding electrode, stabilize an arc formed from the welding electrode, modify a microstructure of a weld metal formed from the welding electrode and/or modify a surface tension of a molten droplet formed from the welding electrode.
    Type: Application
    Filed: September 7, 2023
    Publication date: December 28, 2023
    Inventors: Badri Narayanan, Vivek Sengupta, David B. Russell, Stephen Farah, Yijian Zhou
  • Patent number: 11667071
    Abstract: An inkjet printer includes a mixer and a metering system that system provides appropriate amounts of the resin's precursors into the mixer. The mixer thoroughly mixes these precursors and feeds the resulting resin to the printheads. The inkjet printer may include a cleaning system that removes residual resin during or after printing.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: June 6, 2023
    Assignee: Inkbit, LLC
    Inventors: Javier Ramos, Gregory Ellson, David B. Russell, Wenshou Wang
  • Publication number: 20230089614
    Abstract: The disclosed technology generally relates welding electrodes, and more particularly to consumable welding electrodes having functional coatings. In one aspect, a welding electrode comprises a core wire having a base metal composition and two or more coatings covering at least a portion of the core wire. The two or more coatings comprise an electrically conductive coating including one or more electrically conducting elements or compounds in addition to or other than copper (Cu). The two or more coatings additionally comprises an additional functional coating including one or more additional elements or compounds adapted to modify a surface tension of a molten droplet formed from the welding electrode. In another aspect, a method of manufacturing a welding electrode comprises providing the core wire having the base metal composition and forming the two or more coating layers.
    Type: Application
    Filed: September 9, 2022
    Publication date: March 23, 2023
    Inventors: Badri Narayanan, Vivek Sengupta, David B. Russell, Stephen Farah, Yijian Zhou
  • Publication number: 20200156308
    Abstract: An inkjet printer includes a mixer and a metering system that system provides appropriate amounts of the resin's precursors into the mixer. The mixer thoroughly mixes these precursors and feeds the resulting resin to the printheads. The inkjet printer may include a cleaning system that removes residual resin during or after printing.
    Type: Application
    Filed: November 15, 2019
    Publication date: May 21, 2020
    Inventors: Javier Ramos, Gregory Ellson, David B. Russell, Wenshou Wang
  • Patent number: 8017055
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: September 13, 2011
    Assignee: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, David B. Russell
  • Patent number: 7795349
    Abstract: The present invention is directed to three-dimensional printing material systems and method, and an article made therefrom. The method of the present invention includes building cross-sectional portions of a three-dimensional article, and assembling the individual cross-sectional areas in a layer-wise fashion to form a final article. The individual cross-sectional areas are built by using an ink-jet printhead to deliver a fluid to a particulate material that includes particulate material.
    Type: Grant
    Filed: May 24, 2006
    Date of Patent: September 14, 2010
    Assignee: Z Corporation
    Inventors: James F. Bredt, Timothy Anderson, David B. Russell, Sarah L. Clark, Matthew J. DiCologero
  • Publication number: 20100151136
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Application
    Filed: February 23, 2010
    Publication date: June 17, 2010
    Applicant: Z Corporation
    Inventors: Thomas Davidson, Robert A. Philips, Andres T. Hernandes, David B. Russell, Kevin Roche, Walter H. Zengerle, III, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Patent number: 7686995
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: March 30, 2010
    Assignee: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, Andres T. Hernandez, David B. Russell, Kevin Roche, Walter H. Zengerle, III, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Publication number: 20090011066
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Application
    Filed: August 15, 2008
    Publication date: January 8, 2009
    Applicant: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, Andres T. Hernandez, David B. Russell, Kevin Roche, Walter H. Zengerle, III, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Publication number: 20080252682
    Abstract: The invention relates to apparatus and methods for producing three-dimensional objects and auxiliary systems used in conjunction with the aforementioned apparatus and methods. The apparatus and methods involve 3D printing and servicing of the equipment used in the associated 3D printer.
    Type: Application
    Filed: May 12, 2008
    Publication date: October 16, 2008
    Applicant: Z Corporation
    Inventors: Andres Tomas Hernandez, Andrew A. Berlin, Benjamin D. Sweet-Block, Joshua P. Kinsley, Dmitriy Katalichenko, Chris Korda, Walter H. Zengerle, David B. Russell
  • Patent number: 7435368
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: October 14, 2008
    Assignee: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, Andres T. Hernandes, David B. Russell, Kevin Roche, Walter H. Zengerle, III, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Patent number: 7387359
    Abstract: The invention relates to apparatus and methods for producing three-dimensional objects and auxiliary systems used in conjunction with the aforementioned apparatus and methods. The apparatus and methods involve 3D printing and servicing of the equipment used in the associated 3D printer.
    Type: Grant
    Filed: November 30, 2004
    Date of Patent: June 17, 2008
    Assignee: Z Corporation
    Inventors: Andres Tomas Hernandez, Andrew A. Berlin, Benjamin D. Sweet-Block, Joshua P. Kinsley, Dmitriy Katalichenko, Chris Korda, Walter H. Zengerle, III, David B. Russell
  • Patent number: 7332537
    Abstract: The present invention is directed to a 3DP™ material composition and method of use. The composition of the present invention includes an adhesive material, a fibrous component and a filler. Alternatively, the composition may include a particulate material having a mean particle size between about 10 microns and about 300 microns, a soluble adhesive material. The compositions may also include an accelerator and an additional adhesive.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: February 19, 2008
    Assignee: Z Corporation
    Inventors: James F. Bredt, Timothy C. Anderson, David B. Russell
  • Patent number: 7037382
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: May 2, 2006
    Assignee: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, Andres T. Hernandes, David B. Russell, Kevin Roche, Walter H. Zengerle, III, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Patent number: 6989115
    Abstract: A three-dimensional printer includes multiple printheads for printing binder and/or colorant onto a bed of build material in a build chamber. The printheads can be mounted on a gantry that is designed for reciprocal displacement across a build chamber along a slow axis. The printheads, in turn, can reciprocally move across the gantry on a fast axis to enable displacement of the printheads along both the fast and slow axes so that the printheads can deposit binder liquid and/or colorant across the surface of a bed of build material in the build chamber.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: January 24, 2006
    Assignee: Z Corporation
    Inventors: David B. Russell, Walter Henry Zengerle, III, Peter Charles Conway, James F. Bredt, Benjamin Daniel Sweet-Block, Robert Anthony Phillips
  • Patent number: 6770976
    Abstract: A method and apparatus for forming a relatively thin releasable layer of copper on a carrier substrate. First, a separation facilitating layer is provided on the carrier substrate. A layer of vapor-deposited copper is then formed over the separation facilitating layer to protect the separation facilitating layer during subsequent processing. Thereafter, the thickness of the copper layer is increased by the electrodeposition of copper onto the vapor-deposited layer. The copper layer is applied to a dielectric and is released from the carrier substrate at the separation facilitating layer.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: August 3, 2004
    Assignee: Nikko Materials USA, Inc.
    Inventors: Jiangtao Wang, Dan Lillie, David B. Russell, Sidney J. Clouser
  • Publication number: 20040139477
    Abstract: A method and system for extending the reach of cable television (CATV) broadcast networks via 60 GHz (nominally) wireless radio frequency (RF) repeaters. An original CATV AML broadcast signal, having a bandwidth of 55-860 MHz, is up-converted to a millimeter wavelength RF signal having a nominal base frequency of 60 GHz (57-64 GHz) such that the up-converted signal has a bandwidth of the base frequency plus the bandwidth of the CATV broadcast signal (e.g., 60.055-60.860 GHz). This up-converted signal is then transmitted from a transmitter antenna to a receiver antenna, which collectively define the end points of a point-to-point wireless link between network nodes. The up-converted signal is then down converted at the receiver end to produce a repeated CATV AML broadcast signal having substantially the same characteristics as the original signal. The radio transmission operations may be performed in accordance with FCC part 15.255 transmissions, enabling unlicensed operation.
    Type: Application
    Filed: January 15, 2003
    Publication date: July 15, 2004
    Inventors: David B. Russell, Thomas Rosa, Robert C. Bir
  • Publication number: 20040138336
    Abstract: The present invention is directed to a 3DP™ material composition and method of use. The composition of the present invention includes an adhesive material, a fibrous component and a filler. Alternatively, the composition may include a particulate material having a mean particle size between about 10 microns and about 300 microns, a soluble adhesive material. The compositions may also include an accelerator and an additional adhesive.
    Type: Application
    Filed: August 26, 2003
    Publication date: July 15, 2004
    Applicant: Z Corporation
    Inventors: James F. Bredt, Timothy C. Anderson, David B. Russell
  • Publication number: 20040012112
    Abstract: A three-dimensional printer uses inkjet-type printheads to rapidly prototype, or print, a three-dimensional model. A powder feeder includes a conveyor system and a metering system to deliver powder to a build area in measured quantities. The powder feeder also includes a vacuum system for loading powder into a feed reservoir or chamber. The vacuum system can also be used to cleanup excess powder. Other powder control features include powder gutters and magnetic powder plows. During printing, a cleaning system operates to remove powder from the printheads. In the event of a printhead or jet failure, the failure can be detected and corrective measures taken automatically. After printing, the model can be depowdered and infiltrated in an enclosure.
    Type: Application
    Filed: September 27, 2002
    Publication date: January 22, 2004
    Applicant: Z Corporation
    Inventors: Thomas Davidson, Robert A. Phillips, Andres T. Hernandes, David B. Russell, Kevin Roche, Walter H. Zengerle, Andrew Berlin, Joshua P. Kinsley, Benjamin Daniel Sweet-Block, Darul Kisai
  • Patent number: 6610429
    Abstract: The present invention is directed to a 3DP™ material system ad method, and an article made therefrom. The method of the present invention includes building cross-sectional portions of a three-dimensional article, and assembling the individual cross-sectional areas in a layer-wise fashion to form a final article. The individual cross-sectional areas are built by using an ink-jet printhead to deliver an aqueous fluid to a particulate material that includes plaster.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: August 26, 2003
    Assignee: Z Corporation
    Inventors: James F. Bredt, Timothy C. Anderson, David B. Russell