Patents by Inventor David Babb

David Babb has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11953229
    Abstract: An illustrative example embodiment of a structure for supporting a heating, ventilation and air conditioning (HVAC) unit includes a frame having support members configured to be situated beneath the HVAC unit to support a weight of the HVAC unit, which is directed in a vertical direction. The frame is at least partially situated in a plane that is perpendicular to the vertical direction. A supply air passage and a return air passage are supported by the frame. The return air passage has a first side and a second side opposite the first side. The first side is oriented at a first oblique angle relative to the plane. The second side is oriented at a second oblique angle relative to the plane. The first oblique angle is different than the second oblique angle.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: April 9, 2024
    Assignee: CARRIER CORPORATION
    Inventors: Alan Ugalde, David E. M. Salisbury, Jeremy Babb, Jesus Toro, Elvira Martinez, Jonathan Emmanuel Salgado
  • Patent number: 11820861
    Abstract: Catalyst complexes include a zinc hexacyanocobaltate with M5 metal and M6 metal or semi-metal phases, wherein M5 metal is gallium, hafnium, manganese, titanium and/or indium and the M6 metal or semi-metal is one or more of aluminum, magnesium, manganese, scandium, molybdenum, cobalt, tungsten, iron, vanadium, tin, titanium, silicon and zinc and is different from the M5 metal. The catalysts are highly efficient propylene oxide polymerization catalysts characterized by rapid activation, short times to the onset of rapid polymerization and high polymerization rates once rapid polymerization has begun.
    Type: Grant
    Filed: December 11, 2019
    Date of Patent: November 21, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: David A. Babb, Jean-Paul Masy, David Keith Steelman
  • Publication number: 20230356207
    Abstract: Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.
    Type: Application
    Filed: July 17, 2023
    Publication date: November 9, 2023
    Inventors: David K. Steelman, David A. Babb, Joost Depicker, Jasmijn Kuijper, Mari S. Rosen
  • Patent number: 11745174
    Abstract: Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: September 5, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: David K. Steelman, David A. Babb, Joost Depicker, Jasmijn Kuijper, Mari S. Rosen
  • Publication number: 20230095201
    Abstract: Polyethers are prepared by polymerizing an alkylene oxide in the presence of a starter, an aluminum compound that has at least one hydrocarbyl substituent, and a cyclic amidine. The phosphorus-nitrogen base is present in only a small molar ratio relative to the amount of starter. The presence of such small amounts of cyclic amidine greatly increases the catalytic activity of the system, compared to the case in which the aluminum compound is used by itself. The product polyethers have low amounts of unsaturated polyether impurities and little or no unwanted high molecular weight fraction. Polymers of propylene oxide have very low proportions of primary hydroxyl groups.
    Type: Application
    Filed: January 27, 2021
    Publication date: March 30, 2023
    Inventors: Anne-Catherine Bédard, Matthew E. Belowich, Mari S. Rosen, Sandra Varinia Bernales Candia, David A. Babb, Clark H. Cummins, Richard J. Keaton, Matthew M. Yonkey
  • Publication number: 20230092304
    Abstract: Polyethers are prepared by polymerizing an alkylene oxide in the presence of a starter, an aluminum compound that has at least one hydrocarbyl substituent, and a phosphorus-nitrogen base. The phosphorus-nitrogen base is present in only a small molar ratio relative to the amount of starter. The presence of such small amounts of phosphorus-nitrogen base greatly increases the catalytic activity of the system, compared to the case in which the aluminum compound is used by itself. The product polyethers have low amounts of unsaturated polyether impurities and little or no unwanted high molecular weight fraction. Polymers of propylene oxide have very low proportions of primary hydroxyl groups.
    Type: Application
    Filed: January 27, 2021
    Publication date: March 23, 2023
    Inventors: Anne-Catherine Bédard, Matthew E. Belowich, Mari S. Rosen, Sandra Varinia Bernales Candia, David A. Babb, Clark H. Cummins, Richard J. Keaton, Matthew M. Yonkey, Peter J. Waller
  • Patent number: 11571690
    Abstract: Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: February 7, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: David K. Steelman, David A. Babb, Joost Depicker, Jasmijn Kuijper, Mari S. Rosen
  • Publication number: 20230036829
    Abstract: Polyether polyols are prepared by polymerizing unsaturated monomers in a continuous phase of a base polyol. A macromer or polymerization produce of such a macromer is present during the polymerization to stabilize the polymer particles as they form. The macromer is a polyether capped with certain unsaturated epoxide compounds.
    Type: Application
    Filed: January 4, 2021
    Publication date: February 2, 2023
    Inventors: Oguz Türünç, David A. Babb, Florian Puschman, Sven Claessens, Antoon De Smet
  • Patent number: 11566105
    Abstract: Polycarbonate polyols are made by copolymerizing carbon dioxide and an alkylene oxide in the presence of a starter compound and a carbonate catalyst. The process is operated in semi-batch mode by combining starter, catalyst and a small amount of alkylene oxide in a reaction vessel, pressurizing the vessel with carbon dioxide, initiating polymerization, and then feeding both carbon dioxide and alkylene oxide to the vessel under polymerization conditions without removal of product until the feeds are completed.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: January 31, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Nima Nikbin, David A. Babb
  • Publication number: 20220049052
    Abstract: Polyethers are prepared by polymerizing an alkylene oxide in the presence of a double metal cyanide catalyst complex and certain M5 metal or semi-metal compounds. The double metal cyanide catalyst complex contains 0 5 to 2 weight percent potassium. The ability of this catalyst system to tolerate such high amounts of potassium permits the catalyst preparation procedure to be simplified and less expensive.
    Type: Application
    Filed: February 17, 2020
    Publication date: February 17, 2022
    Inventors: Haifeng Shi, Mrunmayi Kumbhalkar, Jason S. Fisk, Curtis M. Whaley, David A. Babb, Brian J. Murdoch
  • Publication number: 20220041807
    Abstract: Catalyst complexes include a zinc hexacyanocobaltate with M5 metal and M6 metal or semi-metal phases, wherein M5 metal is gallium, hafnium, manganese, titanium and/or indium and the M6 metal or semi-metal is one or more of aluminum, magnesium, manganese, scandium, molybdenum, cobalt, tungsten, iron, vanadium, tin, titanium, silicon and zinc and is different from the M5 metal. The catalysts are highly efficient propylene oxide polymerization catalysts characterized by rapid activation, short times to the onset of rapid polymerization and high polymerization rates once rapid polymerization has begun.
    Type: Application
    Filed: December 11, 2019
    Publication date: February 10, 2022
    Inventors: David A. Babb, Jean-Paul Masy, David Keith Steelman
  • Patent number: 11174348
    Abstract: A method of manufacturing a poly(ether-carbonate) polyol comprises a polymerization stage that includes polymerizing carbon dioxide and at least one alkylene oxide, with a starter, in the presence of a double metal cyanide polymerization catalyst and a catalyst promoter that is devoid of halide anions and cyanide. The catalyst promoter is separate from the double metal cyanide polymerization catalyst.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: November 16, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: Nima N. Nikbin, David A. Babb
  • Publication number: 20210347940
    Abstract: A method of manufacturing a poly(ether-carbonate) polyol comprises a polymerization stage that includes polymerizing carbon dioxide and at least one alkylene oxide, with a starter, in the presence of a double metal cyanide polymerization catalyst and a catalyst promoter that is devoid of halide anions and cyanide. The catalyst promoter is separate from the double metal cyanide polymerization catalyst.
    Type: Application
    Filed: July 23, 2021
    Publication date: November 11, 2021
    Inventors: Nima Nikbin, David A. Babb
  • Patent number: 11149117
    Abstract: Alkylene oxide polymerizations are performed in the presence of a double metal cyanide polymerization catalyst and certain magnesium, Group 3-Group 15 metal or lanthanide series metal compounds. The presence of the magnesium, Group 3-Group 15 metal or lanthanide series metal compound provides several benefits including more rapid catalyst activation, faster polymerization rates and the reduction in the amount of ultra high molecular weight polymers that are formed. The catalyst mixture is unexpectedly useful in making polyethers having low equivalent weights.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: October 19, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: David S. Laitar, David A. Babb, Carlos M. Villa, Richard Keaton, Jean-Paul Masy
  • Publication number: 20210198425
    Abstract: Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.
    Type: Application
    Filed: May 10, 2018
    Publication date: July 1, 2021
    Inventors: David K. Steelman, David A. Babb, Joost Depicker, Jasmijn Kuijper, Mari S. Rosen
  • Patent number: 11041041
    Abstract: High resiliency polyurethane foam is made from a polyether polyol having an equivalent weight of at least 1000. At least a portion of the polyether polyol is one or more random copolymer(s) formed by polymerizing a mixture of 70 to 95% by weight propylene oxide and 5 to 30% by weight ethylene oxide onto an initiator compound. The random copolymer(s) has a nominal hydroxyl functionality of at least 5, a hydroxyl equivalent weight of at least 1500 g/equivalent and no more than 0.01 milliequivalents per gram of terminal unsaturation. The randomly polymerized propylene oxide and ethylene oxide constitute at least 80% of the total weight of the random copolymer. At least 70% of the hydroxyl groups of the random copolymer are secondary hydroxyls.
    Type: Grant
    Filed: September 15, 2016
    Date of Patent: June 22, 2021
    Assignee: Dow Global Technologies LLC
    Inventors: David A. Babb, Jean-Paul Masy
  • Publication number: 20210154656
    Abstract: Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.
    Type: Application
    Filed: May 10, 2018
    Publication date: May 27, 2021
    Inventors: David K. Steelman, David A. Babb, Joost Depicker, Jasmijn Kuijper, Mari S. Rosen
  • Patent number: 10767009
    Abstract: Polyether polyols are made by a process that includes a continuous addition of starter and alkylene oxide. The feed of starter is discontinued when 80 to 95% of the alkylene oxide has been fed to the reactor. This process produces a product with a narrow molecular weight distribution.
    Type: Grant
    Filed: June 20, 2016
    Date of Patent: September 8, 2020
    Assignee: Covestro LLC
    Inventors: Jean-Paul Masy, Carlos M. Villa, David A. Babb, John W. Weston, Sweta Somasi
  • Publication number: 20200255592
    Abstract: An alkylene oxide mixture containing greater than 50% by weight ethylene oxide is continuously polymerized in the presence of a double metal cyanide polymerization catalyst and an alkoxylated initiator having a hydroxyl equivalent weight of up to 200. The catalyst remains active, producing a polyol having an equivalent weight of up to 700 with a high oxyethylene content continuously at fast reaction rates.
    Type: Application
    Filed: August 20, 2018
    Publication date: August 13, 2020
    Inventors: Jean-Paul Masy, David A. Babb
  • Publication number: 20200255580
    Abstract: High resiliency polyurethane foam is made from a polyether polyol having an equivalent weight of at least 1000. At least a portion of the polyether polyol is one or more random copolymer(s) formed by polymerizing a mixture of 70 to 95% by weight propylene oxide and 5 to 30% by weight ethylene oxide onto an initiator compound. The random copolymer(s) has a nominal hydroxyl functionality of at least 5, a hydroxyl equivalent weight of at least 1500 g/equivalent and no more than 0.01 milliequivalents per gram of terminal unsaturation. The randomly polymerized propylene oxide and ethylene oxide constitute at least 80% of the total weight of the random copolymer. At least 70% of the hydroxyl groups of the random copolymer are secondary hydroxyls.
    Type: Application
    Filed: September 15, 2016
    Publication date: August 13, 2020
    Applicant: Dow Global Technologies LLC
    Inventors: David A. Babb, Jean-Paul Masy