Patents by Inventor David Bruce Hall

David Bruce Hall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7928154
    Abstract: A method for preparing a polymer-organoclay composite composition comprises combining a solvent and an unexfoliated organoclay to provide a first mixture, wherein the unexfoliated organoclay comprises alternating inorganic silicate layers and organic layers, and has an initial spacing between the silicate layers; exposing the first mixture to an energized condition of a sufficient intensity and duration to increase the initial spacing of the inorganic silicate layers, to provide a second mixture; contacting the second mixture with a polymer composition so that the polymer composition fills at least one region located between at least one pair of silicate layers, wherein the polymer composition is at least partially soluble in the solvent; and removing at least a portion of the solvent from the second mixture, wherein the inorganic silicate layers remain separated by the polymer after removal of the solvent.
    Type: Grant
    Filed: June 21, 2007
    Date of Patent: April 19, 2011
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Kwok Pong Chan, Sarah Elizabeth Genovese, Erik C. Hagberg, David Bruce Hall, John Lester Maxam, Tara J. Mullen, Roy Ray Odle, Albert Santo Stella, James Mitchell White
  • Patent number: 7842188
    Abstract: Disclosed is a method for removing a neutral or an ionic guanidine compound from aqueous media optionally comprising an alkali metal halide, wherein the method is selected from the group consisting of (a) adsorption onto a carbonaceous adsorbent, (b) adsorption onto a clay adsorbent, (c) filtration through a nanofiltration membrane, and (d) removal of water and calcination.
    Type: Grant
    Filed: March 12, 2007
    Date of Patent: November 30, 2010
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: David Bruce Hall, Thomas Link Guggenheim, James Manio Silva, Farid Fouad Khouri, Matthew Hal Littlejohn, Balakrishnan Ganesan, Ashok Shankrappa Shyadligeri, Pradeep Jeevaji Nadkarni
  • Publication number: 20100247321
    Abstract: An article including a metallic substrate is presented. The article further includes a sacrificial layer disposed on a surface of the substrate and an anti-fouling layer disposed on the sacrificial layer. The anti-fouling layer includes a metal-polymer composite. An article including an anti-fouling layer having a nitride is also presented.
    Type: Application
    Filed: March 31, 2010
    Publication date: September 30, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ambarish Jayant Kulkarni, David Bruce Hall, James Anthony Ruud, Guruprasad Sundararajan, Dalong Zhong
  • Publication number: 20100160578
    Abstract: The present invention provides a process for measuring and controlling chemical reactions that produce thermoplastic polymers by utilizing a stoichiometry correction during a reaction cycle to produce thermoplastic resins with desired properties. The thermoplastic polymer is made from at least one first monomer having a first reactive end group and at least one second monomer having a second reactive end group by reaction of the first reactive end group with the second reactive end group and has a glass transition temperature of greater than 130° C.
    Type: Application
    Filed: December 19, 2008
    Publication date: June 24, 2010
    Applicant: SABIC INNOVATIVE PLASTICS IP B.V.
    Inventors: Roy Ray Odle, Vijay Gopalakrishnan, Narayan Ramesh, Albert Santo Stella, Lioba Maria Kloppenburg, David Bruce Hall
  • Patent number: 7732559
    Abstract: A method of preparing a halophthalic acid is disclosed which comprises the steps of contacting in a liquid phase reaction mixture at least one halogen-substituted ortho-xylene with oxygen and acetic acid at a temperature in a range between about 120° C. and about 220° C. in the presence of a catalyst system yielding a product mixture comprising less than 10 percent halogen-substituted ortho-xylene starting material, a halophthalic acid product, and less than about 10,000 ppm halobenzoic acid and less than about 1000 ppm halophthalide by-products based on a total amount of halophthalic acid present in the product mixture. In addition methods for the preparation of halophthalic anhydride, and recovery of high purity acetic acid from an aqueous acetic acid stream comprising HCl, which is generated during the preparation of the halophthalic acid are also disclosed.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: June 8, 2010
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Alois Koch, Bernd Volker Demuth, Thomas Wessel, Karl Ernst Mack, Prashant Anil Tatake, Uptal Mahendra Vakil, Shyamal Bhaskar Gondkar, John Edward Pace, Kwang Woong Won
  • Patent number: 7605222
    Abstract: Copolyetherimides compositions having high glass transition temperatures and outstanding ductility are presented. The copolyetherimides having Mw of at least 40,000 comprising isomeric bis(phthalimide) structural units within a relatively narrow range of isomer proportions exhibited Tgs of at least 240° C. and outstanding Notched Izod values. The copolyetherimides comprise oxydianiline residues and structural units of the formulas (I) and (II) (III).
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: October 20, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Qing Ye, David Bruce Hall, William David Richards, Daniel Joseph Brunelle, Havva Yagci Acar
  • Publication number: 20090163691
    Abstract: A method for the purification of aromatic polyether polymers prepared by a halide displacement polymerization process comprises adsorbing the catalyst with an alkali metal halide to form an adsorbent component and then removing the adsorbent component. Mixtures resulting from this method are also discussed.
    Type: Application
    Filed: December 21, 2007
    Publication date: June 25, 2009
    Applicant: SABIC INNOVATIVE PLASTICS IP B.V.
    Inventors: Beatriz Penalver Bernabe, Thomas Guggenheim, David Bruce Hall, Norman Johnson, Juan Justino Rodriguez Ordonez, David Woodruff
  • Patent number: 7541489
    Abstract: A method of preparing a halophthalic acid is disclosed which comprises the steps of contacting in a liquid phase reaction mixture at least one halogen-substituted ortho-xylene with oxygen and acetic acid at a temperature in a range between about 120° C. and about 220° C. in the presence of a catalyst system yielding a product mixture comprising less than 10 percent halogen-substituted ortho-xylene starting material, a halophthalic acid product, and less than about 10,000 ppm halobenzoic acid and less than about 1000 ppm halophthalide by-products based on a total amount of halophthalic acid present in the product mixture. In addition methods for the preparation of halophthalic anhydride, and recovery of high purity acetic acid from an aqueous acetic acid stream comprising HCl, which is generated during the preparation of the halophthalic acid are also disclosed.
    Type: Grant
    Filed: June 29, 2005
    Date of Patent: June 2, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Alois Koch, Bernd Volker Demuth, Thomas Wessel, KarlErnst Mack, Prashant Anil Tatake, Utpal Mahendra Vakil, Shyamal Bhaskar Gondkar, John Edward Pace, Kwang Woong Won
  • Publication number: 20080319161
    Abstract: A method for purifying a polymer comprising providing a first mixture comprising at least one solvent and at least one polymeric material, diluting the first mixture with veratrole to produce a second mixture in which the polymeric material is substantially dissolved at a temperature less than 100° C., performing at least one step selected from (i) contacting the second mixture with an aqueous wash solution, and (ii) filtering the second mixture.
    Type: Application
    Filed: June 22, 2007
    Publication date: December 25, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: David Bruce Hall
  • Publication number: 20080319210
    Abstract: A method for purifying dianhydrides is provided. In one aspect, purified oxybisphthalic anhydrides, intermediates useful in the preparation of polyetherimides are provided. In one embodiment, a first solution containing a dianhydride compound, a solvent, and a phase transfer catalyst is contacted with a solid inorganic adsorbent material having a total pore volume of about 0.5 milliliters/gram or greater and a cumulative pore volume distribution of about 20 percent or greater of particles having a pore diameter in a range between about 3 nanometers and about 20 nanometers. The solution containing the dianhydride compound is then separated from the solid inorganic adsorbent material to provide a purified dianhydride compound which is substantially free of the phase transfer catalyst. The purification technique is especially valuable for preparing high purity oxybisphthalic anhydrides, such as 4,4?-oxybisphthalic anhydride (4,4?-ODPA), which are substantially free of residual phase transfer catalyst.
    Type: Application
    Filed: September 2, 2008
    Publication date: December 25, 2008
    Inventors: Albert Santo Stella, David Bruce Hall
  • Publication number: 20080275211
    Abstract: A method of preparing a halophthalic acid is disclosed which comprises the steps of contacting in a liquid phase reaction mixture at least one halogen-substituted ortho-xylene with oxygen and acetic acid at a temperature in a range between about 120° C. and about 220° C. in the presence of a catalyst system yielding a product mixture comprising less than 10 percent halogen-substituted ortho-xylene starting material, a halophthalic acid product, and less than about 10,000 ppm halobenzoic acid and less than about 1000 ppm halophthalide by-products based on a total amount of halophthalic acid present in the product mixture. In addition methods for the preparation of halophthalic anhydride, and recovery of high purity acetic acid from an aqueous acetic acid stream comprising HCl, which is generated during the preparation of the halophthalic acid are also disclosed.
    Type: Application
    Filed: July 18, 2008
    Publication date: November 6, 2008
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Alois Koch, Bernd Volker Demuth, Thomas Wessel, Karl Ernst Mack, Prashant Anil Tatake, Utpal Mahendra Vakil, Shyamal Bhaskar Gondkar, John Edward Pace, Kwang Woong Won
  • Patent number: 7446214
    Abstract: A method for purifying dianhydrides is provided. In one aspect, purified oxybisphthalic anhydrides, intermediates useful in the preparation of polyetherimides are provided. In one embodiment, a first solution containing a dianhydride compound, a solvent, and a phase transfer catalyst is contacted with a solid inorganic adsorbent material having a total pore volume of about 0.5 milliliters/gram or greater and a cumulative pore volume distribution of about 20 percent or greater of particles having a pore diameter in a range between about 3 nanometers and about 20 nanometers. The solution containing the dianhydride compound is then separated from the solid inorganic adsorbent material to provide a purified dianhydride compound which is substantially free of the phase transfer catalyst. The purification technique is especially valuable for preparing high purity oxybisphthalic anhydrides, such as 4,4?-oxybisphthalic anhydride (4,4?-ODPA), which are substantially free of residual phase transfer catalyst.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: November 4, 2008
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Albert Santo Stella, David Bruce Hall
  • Patent number: 7411032
    Abstract: A method for making polyetherimides is provided by reacting a high purity dianhydride with an aromatic diamine under condensation polymerization conditions. The dianhydrides employed are purified by a method comprising contacting a first solution containing a dianhydride compound, a solvent, and a phase transfer catalyst, with a solid inorganic adsorbent material having a total pore volume of about 0.5 milliliters/gram or greater and a cumulative pore volume distribution of about 20 percent or greater of particles having a pore diameter in a range between about 3 nanometers and about 20 nanometers. The solution containing the dianhydride compound is then separated from the solid inorganic adsorbent material to provide a purified dianhydride compound which is substantially free of the phase transfer catalyst. The purified dianhydrides are then condensed with aromatic diamines to provide polyetherimide compositions which are substantially free of residual phase transfer catalyst.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: August 12, 2008
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Albert Santo Stella, David Bruce Hall
  • Patent number: 7408070
    Abstract: A method for purifying bisimides is provided. In one aspect, purified oxybisphthalimides, intermediates useful in the preparation of polyetherimides are provided. In one embodiment, a first solution containing a bisimide compound, a solvent, and a phase transfer catalyst is contacted with a solid inorganic adsorbent material having a total pore volume of about 0.5 milliliters/gram or greater and a cumulative pore volume distribution of about 20 percent or greater of particles having a pore diameter in a range between about 3 nanometers and about 20 nanometers. The solution containing the bisimide compound is then separated from the solid inorganic adsorbent material to provide a purified bisimide compound which is substantially free of the phase transfer catalyst. The purification technique is especially valuable for preparing high purity oxybisphthalimides, such as 4,4?-oxybis(N-methylphthalimide), which are substantially free of residual phase transfer catalyst.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: August 5, 2008
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Albert Santo Stella, David Bruce Hall
  • Patent number: 6790934
    Abstract: Aromatic polyethers are prepared by displacement polymerization reaction in the presence of a water-immiscible solvent with boiling point at atmospheric pressure of greater than 110° C. and a density ratio to water of greater than 1.1:1 at 20-25° C. The polyethers are purified by processes comprising aqueous extraction, or filtration, or a combination thereof.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: September 14, 2004
    Assignee: General Electric Company
    Inventors: Norman Enoch Johnson, Raul Eduardo Ayala, Thomas Joseph Fyvie, Amy Rene Freshour, David Winfield Woodruff, Peter David Phelps, Ganesh Kailasam, Paul Edward Howson, Elliott West Shanklin, Lioba Maria Kloppenburg, David Bruce Hall, Pradeep Jeevaji Nadkarni, Daniel Joseph Brunelle
  • Patent number: 6657067
    Abstract: A method for the manufacture of chlorophthalic acid by liquid phase oxidation of chloro-ortho-xylene is disclosed. The chlorophthalic acid may be dehydrated to form chlorophthalic anhydride which is useful in the synthesis of polyetherimide.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: December 2, 2003
    Assignee: General Electric Company
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Koch, Gerald Oeckel
  • Patent number: 6657068
    Abstract: A method for the manufacture of halophthalic acid by liquid phase oxidation of halo-ortho-xylene is disclosed. The halophthalic acid may be dehydrated to form halophthalic anhydride which is useful in the synthesis of polyetherimide.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: December 2, 2003
    Assignee: General Electric Company
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Koch, Gerald Oeckel
  • Patent number: 6649773
    Abstract: A method for the manufacture of halophthalic acid by liquid phase oxidation of halo-ortho-xylene is disclosed. The halophthalic acid may be dehydrated to form halophthalic anhydride which is useful in the synthesis of polyetherimide.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: November 18, 2003
    Assignee: General Electric Company
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Koch, Gerald Oeckel
  • Publication number: 20030181757
    Abstract: A method for the manufacture of halophthalic acid by liquid phase oxidation of halo-ortho-xylene is disclosed. The halophthalic acid may be dehydrated to form halophthalic anhydride which is useful in the synthesis of polyetherimide.
    Type: Application
    Filed: March 22, 2002
    Publication date: September 25, 2003
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Koch, Gerald Oeckel
  • Publication number: 20030181756
    Abstract: A method for the manufacture of chlorophthalic acid by liquid phase oxidation of chloro-ortho-xylene is disclosed. The chlorophthalic acid may be dehydrated to form chlorophthalic anhydride which is useful in the synthesis of polyetherimide.
    Type: Application
    Filed: March 22, 2002
    Publication date: September 25, 2003
    Inventors: Robert Edgar Colborn, David Bruce Hall, Peter Koch, Gerald Oeckel