Abstract: The present invention embodies a drill pipe in which various damaged sections of the pipe are repaired in order to maintain or improve the wear and buckle resistance of the drill pipe. The sections are strengthened using various hardening methods such as heat treatment processes and/or expansion techniques. A sleeve can also be applied to the strengthened portions. Surface enhancers, such as hardbanding, can be applied to the strengthened portions or the sleeve in order to provide abrasion resistance or to reduce friction.

Abstract: The present invention embodies a drill pipe in which various damaged sections of the pipe are repaired in order to maintain or improve the wear and buckle resistance of the drill pipe. The sections are strengthened using various hardening methods such as heat treatment processes and/or expansion techniques. A sleeve can also be applied to the strengthened portions. Surface enhancers, such as hardbanding, can be applied to the strengthened portions or the sleeve in order to provide abrasion resistance or to reduce friction.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: Apparatus and methods for drilling with casing. In an embodiment, methods and apparatus for deflecting casing using a diverter apparatus are disclosed. In another embodiment, the apparatus comprises a motor operating system disposed in a motor system housing, a shaft operatively connected to the motor operating system, the shaft having a passageway, and a divert assembly disposed to direct fluid flow selectively to the motor operating system and the passageway in the shaft. In another aspect, methods and apparatus for directionally drilling a casing into the formation are disclosed. Methods and apparatus for measuring the trajectory of a wellbore while directionally drilling a casing into the formation are also described.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: Apparatus and methods for drilling with casing. In an embodiment, methods and apparatus for deflecting casing using a diverter apparatus are disclosed. In another embodiment, the apparatus comprises a motor operating system disposed in a motor system housing, a shaft operatively connected to the motor operating system, the shaft having a passageway, and a divert assembly disposed to direct fluid flow selectively to the motor operating system and the passageway in the shaft. In another aspect, methods and apparatus for directionally drilling a casing into the formation are disclosed. Methods and apparatus for measuring the trajectory of a wellbore while directionally drilling a casing into the formation are also described.

Abstract: The present invention relates to emulsion compositions for starting a reformer of a fuel cell system. In particular, the invention includes oil-in-water-in-oil (O/W/O) emulsion compositions comprising hydrocarbon fuel, water, alkoxylated alkyl alcohol, alkoxylated alkyl ester and alkyl polyglycerol surfactants for starting a reformer of a fuel cell system.

Abstract: Methods and apparatus for utilizing a downhole deployment valve (DDV) to isolate a pressure in a portion of a bore are disclosed. Any combination of fail safe features may be used with or incorporated into the DDV such as redundant valve members, an upward opening flapper valve or a metering flapper below a sealing valve. In one aspect, a barrier or diverter located in the bore above a valve member of the DDV permits passage through the bore when the valve member is open and actuates when the valve member is closed. Once actuated, the barrier or diverter either stops or diverts any dropped objects prior to the dropped object reaching and potentially damaging the valve member. In another aspect, the tool string tripped in above the DDV includes an acceleration actuated brake that anchors the tool string to a surrounding tubular if the tool string is dropped.

Abstract: An improved method and/or apparatus for completing a wellbore is provided. In one embodiment, a method of lining a pre-drilled wellbore is provided. The method includes the act of providing a casing assembly, the casing assembly including a string of casing; and a retractable joint comprising an inner tubular and an outer tubular. The method further includes the acts of running the casing assembly into the pre-drilled wellbore and actuating the retractable joint, thereby reducing the length of the casing assembly through movement between the inner and outer tubulars.

Abstract: Embodiments of the present invention include methods and apparatus for dynamically controlling pressure within a wellbore while forming the wellbore. In one aspect, one or more pressure control apparatus are used to maintain desired pressure within the wellbore while drilling the wellbore. In another aspect, pressure is dynamically controlled while drilling using foam to maintain a substantially homogenous foam flow regime within the wellbore annulus for carrying cuttings from the wellbore.

Abstract: The present invention discloses a whipstock assembly (100) for use in forming a lateral borehole from a parent wellbore. The whipstock assembly comprises a body (122) and a deflection member 120) above the body. The deflection member includes aconcave portion (111) for deflecting a milling bit during a milling operation. Disposed on a perforation plate (110) portion of the concave portion is a raised surface feature (116). The raised surface supports a milling bit above the perforation plate portion during a milling operation. This, in turn, substantially prevents frictional contact between the milling bits and the perforation plate portion during a milling operation. The present invention also provides a novel method for manufacturing a whipstock in which a cavity portion is formed behind the perforation plate by milling out the backside of the deflection member and then joining a second back cover member to the whipstock body to complete the assembly.

Abstract: Methods and apparatus for utilizing a downhole deployment valve (DDV) to isolate a pressure in a portion of a bore are disclosed. The DDV system can include fail safe features such as selectively extendable attenuation members for decreasing a falling object's impact, a normally open back-up valve member for actuation upon failure of a primary valve member, or a locking member to lock a valve member closed and enable disposal of a shock attenuating material on the valve member. Actuation of the DDV system can be electrically operated and can be self contained to operate automatically downhole without requiring control lines to the surface. Additionally, the actuation of the DDV can be based on a pressure supplied to an annulus.

Abstract: The present invention generally relates to methods for drilling a subsea wellbore and landing a casing mandrel in a subsea wellhead. In one aspect, a method of drilling a subsea wellbore with casing is provided. The method includes placing a string of casing with a drill bit at the lower end thereof in a riser system and urging the string of casing axially downward. The method further includes reducing the axial length of the string of casing to land a wellbore component in a subsea wellhead. In this manner, the wellbore is formed and lined with the string of casing in a single run. In another aspect, a method of forming and lining a subsea wellbore is provided. In yet another aspect, a method of landing a casing mandrel in a casing hanger disposed in a subsea wellhead is provided.

Abstract: The present invention provides a method and apparatus for setting concentric casing strings within a wellbore in one run-in of a casing working string. In one aspect of the invention, the apparatus comprises a drilling system comprising concentric casing strings, with each casing string having a drill bit piece disposed at the lower end thereof. The drill bit pieces of adjacent casing strings are releasably connected to one another. In another aspect of the invention, a method is provided for setting concentric casing strings within a wellbore with the drilling system. In another aspect of the invention, the releasably connected drill bit pieces comprise a drill bit assembly.

Abstract: Methods for forming a portion of a wellbore are provided. The well is drilled from a first selected depth to a second selected depth to form a bore through a surrounding earth formation. A fluid heating apparatus is disposed within the bore on a working string. Fluid is then heated by moving the fluid through the fluid heating apparatus in the wellbore. The process of circulating fluid adjacent the earth formation serves to also heat the surrounding formation so as to increase the fracture gradient. The fluid heating process may be conducted during a drilling procedure. Alternatively, the fluid heating process may be conducted in connection with a liner hanging and cementing process. A fluid flow restrictor is provided along a run-in assembly that serves to warm the fluids as they are circulated. The warm fluids provide convective heat to the surrounding earth formation, thereby reducing the formation's fracture gradient.

Abstract: Methods and apparatus for utilizing a downhole deployment valve (DDV) to isolate a pressure in a portion of a bore are disclosed. Any combination of fail safe features may be used with or incorporated into the DDV such as redundant valve members, an upward opening flapper valve or a metering flapper below a sealing valve. In one aspect, a barrier or diverter located in the bore above a valve member of the DDV permits passage through the bore when the valve member is open and actuates when the valve member is closed. Once actuated, the barrier or diverter either stops or diverts any dropped objects prior to the dropped object reaching and potentially damaging the valve member. In another aspect, the tool string tripped in above the DDV includes an acceleration actuated brake that anchors the tool string to a surrounding tubular if the tool string is dropped.

Abstract: The present invention involves a method and apparatus for monitoring conditions downhole and/or manipulating downhole tools by placing electrical wire on a casing string while drilling with casing. Wire is inserted into a groove within the casing string while drilling with the casing string into a formation. The wire connects downhole equipment to surface equipment. Multiple casing strings may be drilled into the formation while wire is simultaneously inserted into a groove therein.