Abstract: An instrument panel for a motor vehicle is disclosed herein. The instrument panel includes a body extending along a lateral axis between an outboard side and an inboard side. The body has an outwardly-facing surface for display in a passenger compartment of a motor vehicle and an inwardly-facing surface opposite the outwardly-facing surface. The instrument panel also includes a plurality of mounting structures associated with the body. The instrument panel also includes a score pattern formed in the inwardly-facing surface including first and second score lines extending substantially parallel to one another. The score pattern also includes a third score line extending between the first and second score lines. The third score line being oblique to at least one of the first and second score lines.

Abstract: A wire harness comprises a plurality of wires routed along a surface of a trim panel. The wires are encased and secured to the trim panel by a foam polymer. The wires are first routed on a surface of the trim panel. A foam gun including a wire guide and a nozzle is moved along the length of the wires, simultaneously gathering and aligning the wires and spraying a foamable liquid onto the wires. The liquid polymer foams and cures, thereby securing the wires to the trim panel and encasing the wires.

Abstract: A wire harness for use on contoured, mounting surface includes individual wires bundled together. In an effort to protect these wires from mechanical wear, vibration, and water the wire harness is encased in foam. The foam is molded about the wire harness so that is surrounds the harness in the shape of the mounting surface. The foamed-in wire harness may have an elastic memory, so that it can be bent and resiliently recover to its molded shape.