Abstract: A multi-speed, power-driven tool may include a transmission mechanism that transmits power from a motor to an output device. A speed selection mechanism may be coupled to the transmission mechanism, to control a speed reduction through the transmission mechanism, and an output speed of the tool. The transmission mechanism may employ a compound, stepped, planetary gear assembly, to provide for an axially compact arrangement of transmission mechanism components, to reduce an axial length of the tool. The speed selection mechanism may employ a multi-staged grounding device, corresponding to the reduced axial length of the transmission mechanism.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A power-driven tool may include a clutch mechanism selectively provides for engagement between and transmission mechanism and an output mechanism of the tool. The clutch mechanism may include a variable rate, or a dual rate biasing mechanism. mechanism that transmits power from a motor to an output device. A speed selection mechanism may be coupled to the transmission mechanism, to control a speed reduction through the transmission mechanism, and an output speed of the tool. The transmission mechanism may employ a compound, stepped, planetary gear assembly, to provide for an axially compact arrangement of transmission mechanism components, to reduce an axial length of the tool. The speed selection mechanism may employ a multi-staged grounding device, corresponding to the reduced axial length of the transmission mechanism.

Abstract: A power-driven reciprocating tool may include a transmission mechanism that converts rotational force from a motor to linear force to be output by a reciprocating mechanism coupled thereto, and a counterbalancing mechanism coupled to the transmission mechanism to counter-balance forces generated by the reciprocating mechanism. The transmission mechanism may include a planetary gear assembly including a sun gear in meshed engagement with at least one planet gear. In response to a force converted by and transmitted from the transmission mechanism, the reciprocating mechanism may move in a first linear direction, and the counterbalancing mechanism may move in a second linear direction, opposite the first linear direction. The opposite linear movement of the reciprocating mechanism and the counterbalancing mechanism may counteract forces generated by the reciprocating motion of the reciprocating mechanism, thus reducing vibration output by the tool.

Abstract: A force and moment canceling reciprocating mechanism for a power-driven tool may include a transmission including an input gear assembly and an output gear assembly, coupled to a reciprocating mechanism. The input gear assembly may include a first input gear coaxially aligned with a second input gear. The output gear assembly may include a first output gear coaxially arranged with a second output gear. The reciprocating mechanism may be coupled to the output gear assembly, to convert rotational motion to linear motion, for output to an output accessory of the tool. One or both of the first and second input gears may include counterweights, or counterweight masses, and one or both of the first and second output gears may include counterweights, or counterweight masses. The counterweighting of the input and output gear assemblies may provide for the cancelation of forces and moments generated by the operation of the motor and the transmission, and the reciprocal motion of the reciprocating mechanism.

Abstract: A multi-speed, power-driven tool may include a transmission mechanism that transmits power from a motor to an output device. A speed selection mechanism may be coupled to the transmission mechanism, to control a speed reduction through the transmission mechanism, and an output speed of the tool. The transmission mechanism may employ a compound, stepped, planetary gear assembly, to provide for an axially compact arrangement of transmission mechanism components, to reduce an axial length of the tool. The speed selection mechanism may employ a multi-staged grounding device, corresponding to the reduced axial length of the transmission mechanism.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A force and moment canceling reciprocating mechanism for a power-driven tool may include a transmission including an input gear assembly and an output gear assembly, coupled to a reciprocating mechanism. The input gear assembly may include a first input gear coaxially aligned with a second input gear. The output gear assembly may include a first output gear coaxially arranged with a second output gear. The reciprocating mechanism may be coupled to the output gear assembly, to convert rotational motion to linear motion, for output to an output accessory of the tool. One or both of the first and second input gears may include counterweights, or counterweight masses, and one or both of the first and second output gears may include counterweights, or counterweight masses. The counterweighting of the input and output gear assemblies may provide for the cancelation of forces and moments generated by the operation of the motor and the transmission, and the reciprocal motion of the reciprocating mechanism.

Abstract: A power-driven reciprocating tool may include a transmission mechanism that converts rotational force from a motor to linear force to be output by a reciprocating mechanism coupled thereto, and a counterbalancing mechanism coupled to the transmission mechanism to counter-balance forces generated by the reciprocating mechanism. The transmission mechanism may include a planetary gear assembly including a sun gear in meshed engagement with at least one planet gear. In response to a force converted by and transmitted from the transmission mechanism, the reciprocating mechanism may move in a first linear direction, and the counterbalancing mechanism may move in a second linear direction, opposite the first linear direction. The opposite linear movement of the reciprocating mechanism and the counterbalancing mechanism may counteract forces generated by the reciprocating motion of the reciprocating mechanism, thus reducing vibration output by the tool.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A chop saw has a base assembly, a support housing connected to the base assembly, a saw assembly pivotally connected to the support housing allowing the saw assembly to be pivoted downwardly towards the base assembly for conducting a cutting operation on a workpiece. The saw assembly has a motor, a blade driven by the motor and an upper blade guard for covering an upper portion of the blade. A sensor assembly senses a position of the saw assembly relative to the workpiece and/or the support housing. A controller receives a signal an input representative of the position of the saw assembly from the sensor assembly and controls the motor according to such signal.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A clutch for a power tool includes an adjustment ring configured to move axially relative to the housing while being rotated relative to the housing. A spring retainer is disposed axially rearward of the adjustment ring. The spring retainer is coupled for rotation together with the adjustment ring and configured to remain substantially axially stationary relative to the housing when rotated. A spring is disposed between the adjustment ring and the spring retainer. A clutch face is coupled to a portion of the transmission. A locking member is disposed between the spring retainer and the clutch face. The locking member is configured to transfer a holding force exerted by the spring to the clutch face. Rotation and axial movement of the adjustment ring alters the holding force exerted by the spring. When an amount of output torque exceeds the holding force, torque transmission to the output spindle is effectively interrupted.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A tool having a housing assembly, which defines a handle, a motor assembly, a trigger assembly, a spindle and a transmission assembly. The motor assembly is received in the housing assembly and has an output shaft. The trigger assembly is coupled to the housing assembly and is configured for use in actuating the motor assembly. The transmission assembly transmits rotary power between the output shaft of the motor assembly and the spindle. The transmission assembly includes a planetary stage with an input sun gear, an output planet carrier and a compound planet gear having a first planet gear and a second planet gear coupled together for common rotation on the output planet carrier. The planetary stage is selectively operable in a first gear reduction and a second, relatively lower gear reduction in which the compound planet gear cooperates to produce at least one intermediate gear reduction within the planetary stage.

Abstract: A power tool that includes a housing, a motor, a pair of motor bearings, a transmission, an output spindle and front and rear spindle bearings. The motor is received in the housing and includes a stator and an output shaft that extends through the stator. The motor bearings support the output shaft for rotation relative to the housing and are disposed on opposite ends of the stator. The transmission is driven by the motor and includes an input pinion that is mounted to the output shaft for rotation therewith. The output spindle is driven by the transmission. The front spindle bearing is mounted to a front end of the output shaft radially between the housing and the output shaft. The rear spindle bearing is mounted to a rear end of the output spindle and a portion of the rear spindle bearing rotates with the output shaft.