Abstract: The disclosure relates to a conveyor for unfolding a flat, folded rigid or semi-rigid container blank into a container. The conveyor includes two opposing lugged chain conveyor assemblies which are separated at a sufficient distance at the entry end to receive and engage a folded blank between opposed notches in the two lugged chain conveyor assemblies. As the folded blank progresses in the machine direction, the two opposing lugged chain conveyor assemblies become closer to each other so as to unfold the blank into a container with a storage volume therewithin.

Abstract: A length of flanged zipper material for reclosable packages or bags is provided with inverted T-shape endstops wherein the zipper profiles are crushed and the flanges are fused together. The reclosable packages or bags are separated at the mid-point of the inverted T-shaped endstops thereby forming L-shaped and reversed L-shaped endstops. The zipper flanges are fused together in the lower cross elements of the endstop thereby providing an area for the slider to be placed wherein the forces from distension of the package or bag walls are unlikely to exert forces to separate the slider from the zipper. This is particularly applicable to slider zippers wherein the flanges are attached to or substantially co-planar with the exterior sidewalls of the interlocking elements of the zipper profiles.

Abstract: The disclosure relates to a conveyor for unfolding a flat, folded rigid or semi-rigid container blank into a container. The conveyor includes two opposing lugged chain conveyor assemblies which are separated at a sufficient distance at the entry end to receive and engage a folded blank between opposed notches in the two lugged chain conveyor assemblies. As the folded blank progresses in the machine direction, the two opposing lugged chain conveyor assemblies become closer to each other so as to unfold the blank into a container with a storage volume therewithin.

Abstract: A device is provided for feeding horizontally oriented packages or bags at a regular interval to a zipper profile attaching device. The loose packages or bags are placed onto a servo-driven lugged chain conveyor wherein the lugs are evenly spaced at the nominal desired center-to-center spacing of the packages or bags. The servo-driven lugged chain conveyor feeds the packages or bags to be captured between upper and lower secondary constant velocity conveyors. The lower secondary constant velocity conveyor includes an encoder which is used to slave the servo of the servo-driven lugged chain conveyor, with an adjustable programmable ratio. This achieves a consistent center-to-center distance of the horizontally oriented packages or bags which are then fed to a zipper profile attaching device.

Abstract: The disclosure relates to a method and apparatus for the attachment of a zipper to a reclosable package or bag, particular packages or bags of relatively larger sizes. Pinch rollers separate the flanges of the zipper so that the interior walls of the flanges are pointing upward, then hot-melt adhesive is sprayed downwardly onto the flanges. The zipper is then guided over the edge of the horizontally-oriented package or bag by a tube with a longitudinal slot. The package or bag, with the zipper attached, is engaged between a driven-belt apparatus with a nip formed between opposed belts, thereby applying consistent and even pressure to the zipper flanges and assuring that the hot-melt adhesive forms a bond which is consistent, reliable and strong.

Abstract: The apparatus uses a servo motor and an accumulator dancer arm to buffer the motion of film, with zipper and clips or sliders already inserted, in a zipper-sealing machine. The servo drives the film to an eye-mark and then stops the film. Upstream of the servo motor, the film and zipper stop so that the zipper can be processed, such as by ultrasonic crush stations and clip insertion stations. Downstream of the servo motor, the film runs out of an accumulator to the bagger/wrapper apparatus.

Abstract: A drum configuration uses first and second rotary drums to apply alternate zipper segments in a transverse direction to a sheet of moving web or film. This allows the web to maintain a constant speed without the intermittent pausing while the zipper segments are sealed to the web.

Abstract: A method and apparatus is disclosed which include a pair of opposed seal bars for the manufacture of reclosable packages. The method and apparatus are particularly adaptable to form fill seal manufacture of reclosable packages. The first opposed seal bars includes a concave metal sealing surface and the second opposed seal bar includes a rubberized or otherwise deformable sealing surface. This allows a hermetic seal to be formed across an abrupt transition of thickness of material between the opposed seal bars, such as when a zipper ends adjacent to a side seal in a reclosable bag.

Abstract: A method of manufacture comprising the following steps: (a) continuously advancing a web of bag making material at a first rate; (b) continuously joining portions of a downstream portion of a fastener tape to respective portions of the continuously advancing web of bag making material; (c) intermittently advancing an upstream portion of the fastener tape while the downstream portion is advancing continuously, the upstream portion of the fastener tape being stationary during a respective dwell time of each work cycle and advancing during the remainder of each work cycle at a second rate faster than the first rate; (d) accumulating a portion of the fastener tape disposed between the upstream and downstream portions to compensate for the difference in the first and second rates during the aforementioned remainder of each work cycle; and (e) deforming a respective section of the upstream portion of the fastener tape during each dwell time.

Abstract: A device is provided for feeding horizontally oriented packages or bags at a regular interval to a zipper profile attaching device. The loose packages or bags are placed onto a servo-driven lugged chain conveyor wherein the lugs are evenly spaced at the nominal desired center-to-center spacing of the packages or bags. The servo-driven lugged chain conveyor feeds the packages or bags to be captured between upper and lower secondary constant velocity conveyors. The lower secondary constant velocity conveyor includes an encoder which is used to slave the servo of the servo-driven lugged chain conveyor, with an adjustable programmable ratio. This achieves a consistent center-to-center distance of the horizontally oriented packages or bags which are then fed to a zipper profile attaching device.

Abstract: The apparatus provides a cutting device, particularly adapted for cutting a moving length of zipper material in the manufacture of reclosable packages. Upper and lower opposed stationary blades are provided thereby providing opposed cutting edges. A reciprocating blade, with upper and lower cutting surfaces, reciprocates within a slot immediately adjacent to the stationary blades, thereby allowing the reciprocating blade to cut on both its upward and downward reciprocating strokes.

Abstract: The disclosure relates to a method and apparatus for the attachment of a zipper to a reclosable package or bag, particular packages or bags of relatively larger sizes. Pinch rollers separate the flanges of the zipper so that the interior walls of the flanges are pointing upward, then hot-melt adhesive is sprayed downwardly onto the flanges. The zipper is then guided over the edge of the horizontally-oriented package or bag by a tube with a longitudinal slot. The package or bag, with the zipper attached, is engaged between a driven-belt apparatus with a nip formed between opposed belts, thereby applying consistent and even pressure to the zipper flanges and assuring that the hot-melt adhesive forms a bond which is consistent, reliable and strong.

Abstract: A length of flanged zipper material for reclosable packages or bags is provided with inverted T-shape endstops wherein the zipper profiles are crushed and the flanges are fused together. The reclosable packages or bags are separated at the mid-point of the inverted T-shaped endstops thereby forming L-shaped and reversed L-shaped endstops. The zipper flanges are fused together in the lower cross elements of the endstop thereby providing an area for the slider to be placed wherein the forces from distension of the package or bag walls are unlikely to exert forces to separate the slider from the zipper. This is particularly applicable to slider zippers wherein the flanges are attached to or substantially co-planar with the exterior sidewalls of the interlocking elements of the zipper profiles.

Abstract: A drum configuration uses first and second rotary drums to apply alternate zipper segments in a transverse direction to a sheet of moving web or film. This allows the web to maintain a constant speed without the intermittent pausing while the zipper segments are sealed to the web.

Abstract: A method of manufacture comprising the following steps: (a) continuously advancing a web of bag making material at a first rate; (b) continuously joining portions of a downstream portion of a fastener tape to respective portions of the continuously advancing web of bag making material; (c) intermittently advancing an upstream portion of the fastener tape while the downstream portion is advancing continuously, the halt at the end of each intermittent advance being the start of the next work cycle, the upstream portion of the fastener tape being stationary during a respective dwell time of each work cycle and advancing during the remainder of each work cycle at a second rate faster than the first rate; (d) accumulating a portion of the fastener tape disposed between the upstream and downstream portions to compensate for the difference in the first and second rates during the aforementioned remainder of each work cycle; and (e) inserting a respective slider onto the upstream portion of the fastener tape during e

Abstract: A tamper-evident reclosable package having a header that is tack sealed to the zipper. A light tack, in the form of a light weld, is made at the end of the package header. The header is the top portion of the package and is designed to shroud the zipper. The header serves as a tamper-evident feature, and also serves to maintain cleanliness and aesthetics of the package. The header must be tom before a person can gain access to the contents of the package. Typically, means for preferential tearing are provided for easy removal of the header. The tack seal contributes to the maintenance of the cleanliness and aesthetics of the package, while still allowing easy removal of the header. The tack is light (i.e., low bond strength or pull-off force) in order to not make it significantly more difficult to open the package.

Abstract: A method of manufacture comprising the following steps: (a) continuously advancing a web of bag making material at a first rate; (b) continuously joining portions of a downstream portion of a fastener tape to respective portions of the continuously advancing web of bag making material; (c) intermittently advancing an upstream portion of the fastener tape while the downstream portion is advancing continuously, the halt at the end of each intermittent advance being the start of the next work cycle, the upstream portion of the fastener tape being stationary during a respective dwell time of each work cycle and advancing during the remainder of each work cycle at a second rate faster than the first rate; (d) accumulating a portion of the fastener tape disposed between the upstream and downstream portions to compensate for the difference in the first and second rates during the aforementioned remainder of each work cycle; and (e) inserting a respective slider onto the upstream portion of the fastener tape during e

Abstract: A method of manufacture comprising the following steps: (a) continuously advancing a web of bag making material at a first rate; (b) continuously joining portions of a downstream portion of a fastener tape to respective portions of the continuously advancing web of bag making material; (c) intermittently advancing an upstream portion of the fastener tape while the downstream portion is advancing continuously, the halt at the end of each intermittent advance being the start of the next work cycle, the upstream portion of the fastener tape being stationary during a respective dwell time of each work cycle and advancing during the remainder of each work cycle at a second rate faster than the first rate; (d) accumulating a portion of the fastener tape disposed between the upstream and downstream portions to compensate for the difference in the first and second rates during the aforementioned remainder of each work cycle; and (e) inserting a respective slider onto the upstream portion of the fastener tape during e

Abstract: Methods and apparatus for controlling the registration of one elongated continuous structure (e.g., plastic zipper) with attachments or formed features (e.g., sliders or pre-seals) as it is fed to a sealing station, where it is joined to another elongated continuous structure (e.g., packaging film) with formed features (e.g., thermoformed pockets). The latter elongated continuous structure will be intermittently advanced through the machine, pulling the former elongated continuous structure joined thereto forward. Registration is accomplished by tacking the respective elongated continuous structures together while the respective features on the elongated continuous structures are in proper registration. After tacking, the respective portions of the elongated continuous structures immediately downstream of the tack zone are advanced to the sealing station in proper registration.

Abstract: Methods and apparatus for automated insertion of sliders on continuous zipper material. The method involves the following steps: (a) advancing a section of zipper material past a leading edge of a splitter plate that pries the zipper strips of the zipper material apart; (b) clamping a first portion of one zipper strip against one side of the splitter plate, while clamping a first portion of the other zipper strip against an opposite side of the splitter plate, the first portions of the zipper strips being disposed on an upstream side of a slider insertion zone; (c) closing a portion of the zipper comprising respective second portions of the zipper strips disposed on a downstream side of the slider insertion zone; and (d) inserting a slider onto the zipper in the slider insertion zone. A plow of the slider is disposed between respective third portions of the zipper strips.