Patents by Inventor David Charles Carlson

David Charles Carlson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250197752
    Abstract: A bioprocessing facility that includes an anaerobic digestion system configured to receive and digest a composition to produce a biogas and an anaerobic digestion digestate composition; an ammonia distillation system in fluid communication with the anaerobic digestion digestate composition; at least one evaporator; and a distillation system configured to receive at least a portion of thermal energy from the vapor composition produced by the at least one evaporator to heat at least a portion of contents in the distillation system. The anaerobic digestion digestate composition includes a first concentration o ammonia. The evaporator is configured to receive the vapor composition from the ammonia distillation system as a heat source to heat a feed in the evaporator and form a vapor composition and a concentrated liquid. The distillation system is configured to separate a biochemical from a fermented composition. Related methods of producing biogas from a stillage composition.
    Type: Application
    Filed: December 12, 2024
    Publication date: June 19, 2025
    Inventors: David Charles Carlson, Ryan Wood, Brady Christopher Clavel
  • Publication number: 20250197894
    Abstract: A bioprocessing facility that includes: a source of one or more stillage compositions; a multi-effect evaporator system including at least a final-effect evaporator; and an anaerobic digestion system in fluid communication with the final-effect evaporator. The final-effect evaporator is configured to receive at least a portion of at least one stillage composition as feed. The final-effect evaporator is also configured to produce a vapor composition and a concentrated stillage composition. The anaerobic digestion system is configured to receive and digest at least a portion of the concentrated stillage composition to produce a biogas and an anaerobic digestion digestate composition. The multi-effect evaporator system includes at least one effect evaporator prior to the final-effect evaporator that is configured to receive at least a portion of the anaerobic digestion digestate composition as feed. Related methods of producing biogas from one or more stillage compositions.
    Type: Application
    Filed: December 12, 2024
    Publication date: June 19, 2025
    Inventors: David Charles Carlson, Ryan Wood, Brady Christopher Clavel
  • Publication number: 20250101352
    Abstract: Methods of capturing atmospheric carbon-dioxide gas by generating energy via combustion of a biomass feedstock and providing at least a portion of the energy to a bioprocessing facility. The combustion of the biomass feedstock produces a flue gas having carbon-dioxide gas that can be captured. Related facilities.
    Type: Application
    Filed: September 20, 2024
    Publication date: March 27, 2025
    Inventors: David Charles Carlson, Chris Dickman
  • Patent number: 11959119
    Abstract: Systems and methods that include starch derived from grain as a carbon source for propagation of microorganisms.
    Type: Grant
    Filed: July 23, 2021
    Date of Patent: April 16, 2024
    Assignee: POET Research, Inc.
    Inventors: Cory James Sarks, Malgorzata M. Slupska, David Charles Carlson, Benjamin M. Gerdes, Neelakantam V. Narendranath, David D. Bushong
  • Publication number: 20240093382
    Abstract: Systems and methods for making a reaction product using carbon dioxide produced at a bioprocessing facility. The bioprocessing facility involves fermenting a fermentable composition to generate at least one target biochemical and carbon dioxide. At least a portion of the carbon dioxide is reacted with at least one reactant to form at least one reaction product.
    Type: Application
    Filed: March 22, 2023
    Publication date: March 21, 2024
    Inventors: David Charles Carlson, Neil D. Anderson
  • Publication number: 20240033792
    Abstract: The present disclosure relates to systems configured to extract and separate one or more alkali and alkaline earth metals from biomass particles, and related methods.
    Type: Application
    Filed: July 28, 2023
    Publication date: February 1, 2024
    Inventors: David Charles Carlson, Casey Baumiller, Anna Andersen
  • Patent number: 11739352
    Abstract: The present disclosure relates to methods and systems of fermenting that include, after the fermentable composition has been exposed to fermentations conditions to produce biochemical, exposing at least a portion of a fermentable composition to a disruption process to disrupt at least a portion of insoluble solid component. After the fermentable composition has been exposed to a disruption process, the fermentable composition can be exposed to fermentation conditions again to product biochemical.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: August 29, 2023
    Assignee: POET Research, Inc.
    Inventors: David Charles Carlson, Brady Christopher Clavel, Katherine Lois Kokes, David D. Bushong, Blake A. Schnell
  • Patent number: 11365454
    Abstract: The present disclosure includes systems and methods for hydrolyzing (e.g., pretreatment and/or enzymatic hydrolysis) lignocellulosic biomass into one or more sugars such as pentose and glucose sugars. The present disclosure includes configurations that incorporate flashing and/or liquid cooling so as to permit desirable throughput. The present disclosure also includes a liquefaction configuration so as to permit desirable (e.g., continuous high volume) throughput.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: June 21, 2022
    Assignee: POET Research, Inc.
    Inventors: David Charles Carlson, Rodney Duane Pierson, James Michael Geraets
  • Publication number: 20210348198
    Abstract: Systems and methods that include starch derived from grain as a carbon source for propagation of microorganisms.
    Type: Application
    Filed: July 23, 2021
    Publication date: November 11, 2021
    Inventors: Cory James Sarks, Malgorzata M. Slupska, David Charles Carlson, Benjamin M. Gerdes, Neelakantam V. Narendranath, David D. Bushong
  • Publication number: 20210322892
    Abstract: The present disclosure provides systems and methods for purifying ethanol.
    Type: Application
    Filed: May 14, 2021
    Publication date: October 21, 2021
    Inventors: David Charles Carlson, Casey Ryan Baumiller, Brady Christopher Clavel, Adam M. Hass, Tyler Glenn Leonard, James R. Schock
  • Patent number: 11111513
    Abstract: The present disclosure includes methods and systems for removing one or more fermentation inhibitors (e.g., furfural) from a hydrolysate composition (e.g., a whole broth hydrolysate) by gas stripping the one or more fermentation inhibitors from the hydrolysate composition.
    Type: Grant
    Filed: May 18, 2017
    Date of Patent: September 7, 2021
    Assignee: POET Research, Inc.
    Inventors: David Charles Carlson, Benjamin M. Gerdes, Casey C. Jenks, Ryan J. Bouza, Cory James Sarks
  • Patent number: 11098327
    Abstract: Systems and methods that include starch derived from grain as a carbon source for propagation of microorganisms.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: August 24, 2021
    Assignee: POET Research, Inc.
    Inventors: Cory James Sarks, Malgorzata M. Slupska, David Charles Carlson, Benjamin M. Gerdes, Neelakantam V. Narendranath, David D. Bushong
  • Patent number: 10919987
    Abstract: The present disclosure relates to a dewatering systems, and related methods, that are adapted to convey lignocellulosic biomass to separate at least a portion of the water from a lignocellulosic biomass slurry and accumulate the dewatered lignocellulosic biomass. The dewatering system also includes a headspace occupied by a gas that is at a pressure that facilitates transferring the accumulated biomas into a pretreatment reactor having a pressurized headspace. Such a dewatering system can prevent undue mixing and backflow of gas (e.g., steam) from the pretreatment reactor.
    Type: Grant
    Filed: July 12, 2018
    Date of Patent: February 16, 2021
    Assignee: POET Research, Inc.
    Inventor: David Charles Carlson
  • Patent number: 10533203
    Abstract: A system for treating biomass for the production of ethanol is disclosed. A biorefinery for producing a fermentation product from biomass is disclosed. The biorefinery comprises a system for preparing the biomass into prepared biomass and a system for pre-treating the biomass into pre-treated biomass. The biorefinery comprises a separator, a first treatment system, a second treatment system, and a fermentation system. A method for producing a fermentation product from biomass is disclosed.
    Type: Grant
    Filed: March 18, 2011
    Date of Patent: January 14, 2020
    Assignee: POET Research, Inc.
    Inventor: David Charles Carlson
  • Publication number: 20190292573
    Abstract: The present disclosure includes methods and systems for removing one or more fermentation inhibitors (e.g., furfural) from a hydrolysate composition (e.g., a whole broth hydrolysate) by gas stripping the one or more fermentation inhibitors from the hydrolysate composition.
    Type: Application
    Filed: May 18, 2017
    Publication date: September 26, 2019
    Inventors: David Charles Carlson, Benjamin M. Gerdes, Casey C. Jenks, Ryan J. Bouza, Cory James Sarks
  • Publication number: 20190256873
    Abstract: Systems and methods that include starch derived from grain as a carbon source for propagation of microorganisms.
    Type: Application
    Filed: June 12, 2017
    Publication date: August 22, 2019
    Inventors: Cory James Sarks, Malgorzata M. Slupska, David Charles Carlson, Benjamin M. Gerdes, Neelakantam V. Narendranath, David D. Bushong
  • Publication number: 20190134528
    Abstract: The present invention relates to methods and systems for remediating one or more impurities (e.g., diacetyl) that are present in manufacturing an alcohol (e.g., ethanol) from cellulosic biomass. The methods and systems include reacting the one or more impurities with at least one treatment compound (e.g., an oxidizing agent, an alkali compound, or a mixture thereof) to form a reaction product that can be separated from the alcohol.
    Type: Application
    Filed: January 4, 2019
    Publication date: May 9, 2019
    Inventors: David Charles Carlson, Blake J. Gomer, Casey C. Jenks, Sharil Kirschman-Rollag, Kristine Nicole Plack, Melissa R. Tille
  • Publication number: 20190093184
    Abstract: The present disclosure includes systems and methods for hydrolyzing (e.g., pretreatment and/or enzymatic hydrolysis) lignocellulosic biomass into one or more sugars such as pentose and glucose sugars. The present disclosure includes configurations that incorporate flashing and/or liquid cooling so as to permit desirable throughput. The present disclosure also includes a liquefaction configuration so as to permit desirable (e.g., continuous high volume) throughput.
    Type: Application
    Filed: September 26, 2018
    Publication date: March 28, 2019
    Inventors: David Charles Carlson, Rodney Duane Pierson, James Michael Geraets
  • Patent number: 10213704
    Abstract: The present invention relates to methods and systems for remediating one or more impurities (e.g., diacetyl) that are present in manufacturing an alcohol (e.g., ethanol) from cellulosic biomass. The methods and systems include reacting the one or more impurities with at least one treatment compound (e.g., an oxidizing agent, an alkali compound, or a mixture thereof) to form a reaction product that can be separated from the alcohol.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: February 26, 2019
    Assignee: Poet Research, Inc.
    Inventors: David Charles Carlson, Blake J. Gomer, Casey C. Jenks, Sharil Kirschman-Rollag, Kristine Nicole Plack, Melissa R. Tille
  • Publication number: 20190016829
    Abstract: The present disclosure relates to a dewatering systems, and related methods, that are adapted to convey lignocellulosic biomass to separate at least a portion of the water from a lignocellulosic biomass slurry and accumulate the dewatered lignocellulosic biomass. The dewatering system also includes a headspace occupied by a gas that is at a pressure that facilitates transferring the accumulated biomas into a pretreatment reactor having a pressurized headspace. Such a dewatering system can prevent undue mixing and backflow of gas (e.g., steam) from the pretreatment reactor.
    Type: Application
    Filed: July 12, 2018
    Publication date: January 17, 2019
    Inventor: David Charles Carlson