Abstract: The present disclosure is directed to a modular fixture for a rotor shaft assembly and a system for rotor-bolt nut removal. The modular fixture includes a plurality of arcuate plates that is annularly arranged about a common centerline. Each arcuate plate includes a plurality of jack legs that extends from and perpendicular to a bottom side surface of the respective arcuate plate of the plurality of arcuate plates. The system includes the modular fixture and a vertical drill. The vertical drill is connected to at least one arcuate plate of the plurality of arcuate plates. The vertical drill includes a vertically adjustable drive shaft and a bit that is connected to an end of the vertically adjustable drive shaft. In use, the bit cuts or turns a rotor-bolt nut or may core a rotor bolt of a rotor shaft assembly.

Abstract: The present disclosure is directed to a modular fixture for a rotor shaft assembly and a system for rotor-bolt nut removal. The modular fixture includes a plurality of arcuate plates that is annularly arranged about a common centerline. Each arcuate plate includes a plurality of jack legs that extends from and perpendicular to a bottom side surface of the respective arcuate plate of the plurality of arcuate plates. The system includes the modular fixture and a vertical drill. The vertical drill is connected to at least one arcuate plate of the plurality of arcuate plates. The vertical drill includes a vertically adjustable drive shaft and a bit that is connected to an end of the vertically adjustable drive shaft. In use, the bit cuts or turns a rotor-bolt nut or may core a rotor bolt of a rotor shaft assembly.

Abstract: A process of repairing a component, a repair tool for a component, and a component are disclosed. The process includes removing material from a region of the component. The removing forms a through-cut in the component, forms a partial-frustoconical geometry in the component, forms a substantially partial-frustoconical geometry in the component, forms a partial-spherical geometry in the component, forms a substantially partial-spherical geometry in the component, forms a partial-elliptical geometry in the component, forms a substantially partial-elliptical geometry in the component, forms a partial-cylindrical geometry in the component, forms a substantially partial-cylindrical geometry in the component, is in a direction substantially perpendicular to a surface of the component, is in a direction substantially inclined with respect to the surface of the component, or a combination thereof. The repair tool includes a securing mechanism and a cutting portion for removing a region.

Abstract: A process of repairing a component, a repair tool for a component, and a component are disclosed. The process includes removing material from a region of the component. The removing forms a through-cut in the component, forms a partial-frustoconical geometry in the component, forms a substantially partial-frustoconical geometry in the component, forms a partial-spherical geometry in the component, forms a substantially partial-spherical geometry in the component, forms a partial-elliptical geometry in the component, forms a substantially partial-elliptical geometry in the component, forms a partial-cylindrical geometry in the component, forms a substantially partial-cylindrical geometry in the component, is in a direction substantially perpendicular to a surface of the component, is in a direction substantially inclined with respect to the surface of the component, or a combination thereof. The repair tool includes a securing mechanism and a cutting portion for removing a region.