Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: A graphical element laminate for use in forming a skate boot, including a base layer, a first thermoplastic layer laminated on an outer side of the base layer, a second thermoplastic layer laminated on an outer side of the first thermoplastic layer, and a graphical element printed on at least one portion of at least one of the first thermoplastic layer outer side and the second thermoplastic layer inner side. At least a portion of the second thermoplastic layer is transparent and/or translucent such that when the laminate forms part of the skate boot at least a portion of the graphical element is visible through the second thermoplastic layer from an exterior of the skate boot.

Abstract: A graphical element laminate for use in forming a skate boot, including a base layer, a first thermoplastic layer laminated on an outer side of the base layer, a second thermoplastic layer laminated on an outer side of the first thermoplastic layer, and a graphical element printed on at least one portion of at least one of the first thermoplastic layer outer side and the second thermoplastic layer inner side. At least a portion of the second thermoplastic layer is transparent and/or translucent such that when the laminate forms part of the skate boot at least a portion of the graphical element is visible through the second thermoplastic layer from an exterior of the skate boot.

Abstract: A method of manufacturing a skate boot, including providing a first sheet of thermoplastic material, the thermoplastic material being at least one of translucent and transparent, printing a graphic element on the first side of the first sheet of thermoplastic material, providing a second sheet of base layer material with a first side of the second sheet of base layer material having a design element, positioning the first side of the first sheet onto the first side of the second sheet such that the graphic image is disposed between the first side of the first sheet and the first side of the second sheet, and joining the first sheet and the second sheet together to form a graphic element laminate. The graphic element laminate is affixed to an outer surface of a skate boot core.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: A method of manufacturing a skate boot, including providing a first sheet of thermoplastic material, the thermoplastic material being at least one of translucent and transparent, printing a graphic element on the first side of the first sheet of thermoplastic material, providing a second sheet of base layer material with a first side of the second sheet of base layer material having a design element, positioning the first side of the first sheet onto the first side of the second sheet such that the graphic image is disposed between the first side of the first sheet and the first side of the second sheet, and joining the first sheet and the second sheet together to form a graphic element laminate. The graphic element laminate is affixed to an outer surface of a skate boot core.

Abstract: Graphical element laminate for use in forming a skate boot including: a base layer having inner and outer sides; a first thermoplastic layer laminated on the base layer outer side, the first thermoplastic layer having inner and outer sides; a graphical element printed on the inner side of the first thermoplastic layer, at least a portion of the first thermoplastic layer overlying the graphical element being transparent or translucent such that when the laminate forms part of the skate boot, the graphical element is visible through the first thermoplastic layer from an exterior of the skate boot. Optionally, the base layer includes a design element also visible from the exterior of the skate boot. Optionally, a second thermoplastic layer is interposed between the first thermoplastic layer and the base layer. In such cases, the graphical element may be, or may also be, printed on the second thermoplastic layer.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: Graphical element laminate for use in forming a skate boot including: a base layer having inner and outer sides; a first thermoplastic layer laminated on the base layer outer side, the first thermoplastic layer having inner and outer sides; a graphical element printed on the inner side of the first thermoplastic layer, at least a portion of the first thermoplastic layer overlying the graphical element being transparent or translucent such that when the laminate forms part of the skate boot, the graphical element is visible through the first thermoplastic layer from an exterior of the skate boot. Optionally, the base layer includes a design element also visible from the exterior of the skate boot. Optionally, a second thermoplastic layer is interposed between the first thermoplastic layer and the base layer. In such cases, the graphical element may be, or may also be, printed on the second thermoplastic layer.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.