Abstract: A digester system comprising a primary digester tank containing a primary feed material portion, a secondary digester tank containing a secondary feed material portion, a first conduit connected between the primary digester tank and the secondary digester tank to define a primary tank lower opening within the primary digester tank and a secondary digester tank lower opening within the secondary digester tank, and a flow control valve configured to allow or prevent flow of fluid through the first conduit. When the flow control valve is configured to allow flow of fluid through the first conduit, a portion of the primary feed material portion flows from the primary digester tank to the secondary digester tank to form the secondary feed material portion.

Abstract: An extraction manifold for extracting digestate from a covered lagoon digester includes a digester vessel being shaped generally as a rectangular prism lacking an upward facing face and having a floor sloping generally downward from an intake face to an extraction face of the digester vessel. The intake face and extraction face are oriented vertically, situated in opposed relation on a longer horizontal axis. Each effluent pipe terminates in an extraction nozzle on one end and an independently addressable actuatable valve on the opposite end. Each actuatable valve communicates with a manifold plenum such that actuation of the valve draws digestate from the floor in a region of the floor adjacent to the extraction face and in proximity to the extraction nozzle. A valve controller actuates valves to remove digestate from the region of the floor adjacent to the extraction face. The valve controller includes sensors to monitor biogas production.

Abstract: A method and apparatus for collecting agricultural manure in a confined animal feeding operation includes a separator which receives heavy manure removing particulate from suspension to produce light manure. Heavy manure is collected to a volume of heavy manure sufficient to substantially fill the first tank. Within the first tank, particulate migrates, due to the influence of gravity to form a layer containing manure comprising a lesser density of particulate than is present in the volume of heavy manure. Additional heavy manure buoys the layer such that the upper surface exceeds a height of a weir. The weir is situated in a channel communicating between the first tank and a second tank configured to receive light manure from the separator.

Abstract: A method and apparatus for collecting agricultural manure in a confined animal feeding operation includes a separator which receives heavy manure removing particulate from suspension to produce light manure. Heavy manure is collected to a volume of heavy manure sufficient to substantially fill the first tank. Within the first tank, particulate migrates, due to the influence of gravity to form a layer containing manure comprising a lesser density of particulate than is present in the volume of heavy manure. Additional heavy manure buoys the layer such that the upper surface exceeds a height of a weir. The weir is situated in a channel communicating between the first tank and a second tank configured to receive light manure from the separator.

Abstract: An extraction manifold for extracting digestate from a covered lagoon digester includes a digester vessel being shaped generally as a rectangular prism lacking an upward facing face and having a floor sloping generally downward from an intake face to an extraction face of the digester vessel. The intake face and extraction face are oriented vertically, situated in opposed relation on a longer horizontal axis. Each effluent pipe terminates in an extraction nozzle on one end and an independently addressable actuatable valve on the opposite end. Each actuatable valve communicates with a manifold plenum such that actuation of the valve draws digestate from the floor in a region of the floor adjacent to the extraction face and in proximity to the extraction nozzle. A valve controller actuates valves to remove digestate from the region of the floor adjacent to the extraction face. The valve controller includes sensors to monitor biogas production.

Abstract: A cylindrical drum having a plurality of vanes which extend radially into the drum and extend axially substantially the length of the drum rotates about its axis such that the plurality of vanes convey vegetable material from a lowest point in the interior of the drum to a highest point in the interior of the drum, there, to drop the vegetable matter downward within the interior of the drum. A plenum feeds air through a nozzle opening in a rectangular slot extending in its longest dimension substantially the length of the drum. The plenum and nozzle being housed to form a Coand{hacek over (a)}-effect nozzle body having a tear-shaped housing. Two Coand{hacek over (a)} surfaces are situated in opposed relation terminating at the nozzle. The Coand{hacek over (a)} surfaces to guide air into a combined flow. A hopper plate cooperates with the housing to form a hopper directing vegetable matter to collide with the combined flow.

Abstract: An apparatus and a method for receiving sand-laden manure from a vacuum truck in a duty cycle begins by collecting water issuing through a flume valve in a mixing basin. The mixing basin includes a metering bulkhead which forms a weir having a weir height and includes a sand gate. The bulkhead impounds a pool of water to fill the mixing basin at least to the weir height, separating the mixing basin from a sand settling lane vestibule. The impounded water is present to receive a manure payload from the vacuum truck. Water issuing through a flume valve mixes with the received sand-laden manure to form a manure suspension. Water flow through the flume valve is interrupted once a selected volume of water and manure suspension has passed over the weir. Opening the sand gate releases the impounded manure suspension, water and settled sand to flow into the vestibule.

Abstract: A method and system for flushing an area of a robotic harvest dairy barn is presented. The method is based upon defining areas within the dairy barn that, by virtue of use of robots for “cow-initiated” milking will be maintained in a hygienically clean and dry condition with frequent flushings of short duration. The four areas of the barn felt to benefit from this frequent flushing including any of: an area immediately surrounding a robot; a holding area for staging cows for milking at the robot; a robot control room; and a milk collection room. In the relevant areas the flooring deck is configured to slope at its upper surface to define a drain area, the drain area including at least one grated drain positioned to collect any liquid deposited on the upper surface of the provided flooring deck. A collecting pipe network conducts liquid collected to a baffled tank.

Abstract: A cylindrical drum having a plurality of vanes which extend radially into the drum and extend axially substantially the length of the drum rotates about its axis such that the plurality of vanes convey vegetable material from a lowest point in the interior of the drum to a highest point in the interior of the drum, there, to drop the vegetable matter downward within the interior of the drum. A plenum feeds air through a nozzle opening in a rectangular slot extending in its longest dimension substantially the length of the drum. The plenum and nozzle being housed to form a Coand{hacek over (a)}-effect nozzle body having a tear-shaped housing. Two Coand{hacek over (a)} surfaces are situated in opposed relation terminating at the nozzle. The Coand{hacek over (a)} surfaces to guide air into a combined flow. A hopper plate cooperates with the housing to form a hopper directing vegetable matter to collide with the combined flow.

Abstract: A feed system for a rotary screen separator has a feed housing and a feed lid movably attached to the feed housing. The feed housing has a feed chamber, an inlet opening, and an outlet opening. The feed chamber defines a proximal portion adjacent to the inlet opening and a distal portion at least a portion of which is adjacent to the an outlet opening. A cross-sectional area of at least a portion of the proximal portion is greater than a cross-sectional area of the distal portion. The feed lid is movably attached to the feed housing such that the feed lid covers the outlet opening in a closed position, and does not cover the outlet opening in at least one open position.

Abstract: To produce fertilizer, a system and method concentrates manure slurry in a mechanical vapor recompression evaporator (“MVR”) having a heat exchanger. The MVR receives the manure slurry within a first side to evaporate ammonia laden-water vapor from the slurry, leaving a nutrient concentrate. A compressor raises the evaporated ammonia-laden water vapor to a higher energy state. Within a second side of the heat exchanger, the compressed water vapor conveys heat to the slurry. Ammonia-laden water condenses in the second side at a process temperature to be conveyed to an ammonia stripping tower where the ammonia-laden water is dispersed into ammonia-laden water droplets. In the tower, a flow of air is directed across a surface of the ammonia-laden water droplets, the process temperature having been selected to promote the escape of ammonia gas from the ammonia-laden water droplets, the flow of air provided to entrain ammonia gas in the flow.

Abstract: A system and method for reclaiming nutrients from dairy manure includes a centrifuge for separating a liquid fraction of the manure from a solid fraction comprising organic material; a mechanical vapor recompression evaporator (“MVR”) to receive the liquid fraction from the centrifuge and evaporating the liquid fraction by mechanical vapor recompression to produce ammonia-laden water vapor and a concentrated nutrient slurry; a dryer for drying the nutrient slurry to a selected moisture content to be available as an ingredient in compounded fertilizer; and an ammonia stripping tower assembly to receive ammonia-laden water vapor from the MVR and from it to precipitate ammonium sulphate salt and condense water as separate products.

Abstract: A cleaning system for a screen of a rotary screen separator for processing feed material comprising liquids and solids has a housing, an air source, and a conduit system. The housing defines at least one housing chamber, at least one inlet opening, and at least one outlet slot. The conduit system is operatively connected between the inlet opening of the housing and the air source. Air flows from the air source through conduit system, through the inlet opening, into the housing chamber, and out of the housing chamber through the at least one outlet slot in at least one air flow stream extending along a flow plane. The housing is arranged relative to the screen of the rotatory screen separator such that the air flow stream impinges on the screen to remove debris from the screen.

Abstract: To produce fertilizer, a system and method concentrates manure slurry in a mechanical vapor recompression evaporator (“MVR”) having a heat exchanger. The MVR receives the manure slurry within a first side to evaporate ammonia laden-water vapor from the slurry, leaving a nutrient concentrate. A compressor raises the evaporated ammonia-laden water vapor to a higher energy state. Within a second side of the heat exchanger, the compressed water vapor conveys heat to the slurry. Ammonia-laden water condenses in the second side at a process temperature to be conveyed to an ammonia stripping tower where the ammonia-laden water is dispersed into ammonia-laden water droplets. In the tower, a flow of air is directed across a surface of the ammonia-laden water droplets, the process temperature having been selected to promote the escape of ammonia gas from the ammonia-laden water droplets, the flow of air provided to entrain ammonia gas in the flow.

Abstract: A digester system comprising a primary digester tank containing a primary feed material portion, a secondary digester tank containing a secondary feed material portion, a first conduit connected between the primary digester tank and the secondary digester tank to define a primary tank lower opening within the primary digester tank and a secondary digester tank lower opening within the secondary digester tank, and a flow control valve configured to allow or prevent flow of fluid through the first conduit. When the flow control valve is configured to allow flow of fluid through the first conduit, a portion of the primary feed material portion flows from the primary digester tank to the secondary digester tank to form the secondary feed material portion.

Abstract: A separation system for separating solids from a slurry of waste material, the separation system comprising a housing, a drum assembly, and a drive assembly. The housing defines a collection chamber. Liquid within the collection chamber defines a liquid level. The drum assembly defines a perforated cylindrical wall and the drum assembly is supported such that at least a portion of the drum assembly is below the liquid level. The drive assembly rotates the drum assembly relative to the housing.

Abstract: A method and system for flushing an area of a robotic harvest dairy barn is presented. The method is based upon defining areas within the dairy barn that, by virtue of use of robots for “cow-initiated” milking will be maintained in a hygienically clean and dry condition with frequent flushings of short duration. The four areas of the barn felt to benefit from this frequent flushing including any of: an area immediately surrounding a robot; a holding area for staging cows for milking at the robot; a robot control room; and a milk collection room. In the relevant areas the flooring deck is configured to slope at its upper surface to define a drain area, the drain area including at least one grated drain positioned to collect any liquid deposited on the upper surface of the provided flooring deck. A collecting pipe network conducts liquid collected to a baffled tank.

Abstract: A digester system comprising a primary digester tank containing a primary feed material portion, a secondary digester tank containing a secondary feed material portion, a first conduit connected between the primary digester tank and the secondary digester tank to define a primary tank lower opening within the primary digester tank and a secondary digester tank lower opening within the secondary digester tank, and a flow control valve configured to allow or prevent flow of fluid through the first conduit. When the flow control valve is configured to allow flow of fluid through the first conduit, a portion of the primary feed material portion flows from the primary digester tank to the secondary digester tank to form the secondary feed material portion.

Abstract: A separation system for separating solids from a slurry of waste material, the separation system comprising a housing, a drum assembly, and a drive assembly. The housing defines a collection chamber. Liquid within the collection chamber defines a liquid level. The drum assembly defines a perforated cylindrical wall and the drum assembly is supported such that at least a portion of the drum assembly is below the liquid level. The drive assembly rotates the drum assembly relative to the housing.

Abstract: A cleaning system for a screen of a rotary screen separator for processing feed material comprising liquids and solids has a housing, an air source, and a conduit system. The housing defines at least one housing chamber, at least one inlet opening, and at least one outlet slot. The conduit system is operatively connected between the inlet opening of the housing and the air source. Air flows from the air source through conduit system, through the inlet opening, into the housing chamber, and out of the housing chamber through the at least one outlet slot in at least one air flow stream extending along a flow plane. The housing is arranged relative to the screen of the rotatory screen separator such that the air flow stream impinges on the screen to remove debris from the screen.