Abstract: A method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface, striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness. Striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness. Leaving it the first removable portion in place rather than removing. Alternately, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.

Abstract: A method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface, striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness. Striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness. Leaving it the first removable portion in place rather than removing. Alternately, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.

Abstract: A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.

Abstract: In certain embodiments, a method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface; striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness; striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness; and leaving the first removable portion in place rather than removing the first removable portion. In other embodiments, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.

Abstract: A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.

Abstract: A swage mount is provided for attaching a head suspension assembly to a head actuator arm for a hard disk drive. The swage mount has a flange body with a thickness for providing clearance from the underlying disk. The swage mount may have a tip for in-plane movement. The tip may be ‘T’ shaped. The tip has a thickness that is greater than the thickness of the flange body for withstanding out-of-plane loads and for enhancing performance of the hard disk drive, for example, during reading/writing of data using the head. Mass properties of the swage mount, the twisting/bending yield load, modal frequency responses, and other performance metrics are analyzed to design the dimensions of the swage mount having favorable in-plane compliance and superior out-of-plane robustness.

Abstract: A swage mount is provided for attaching a head suspension assembly to a head actuator arm for a hard disk drive. The swage mount has a flange body with a thickness for providing clearance from the underlying disk. The swage mount may have a tip for in-plane movement. The tip may be ‘T’ shaped. The tip has a thickness that is greater than the thickness of the flange body for withstanding out-of-plane loads and for enhancing performance of the hard disk drive, for example, during reading/writing of data using the head. Mass properties of the swage mount, the twisting/bending yield load, modal frequency responses, and other performance metrics are analyzed to design the dimensions of the swage mount having favorable in-plane compliance and superior out-of-plane robustness.

Abstract: A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.

Abstract: A novel tolerance ring includes a hollow cylindrical body defining a longitudinal axis that passes axially through its center. The hollow cylindrical body includes first and second longitudinal edges that define a circumferential gap. A plurality of bumps protrude radially from the hollow cylindrical body, and consists of a plurality of gap-adjacent bumps and a plurality of non-gap-adjacent bumps. At least one of the plurality of bumps is circumferentially between the gap and each of the non-gap-adjacent bumps. None of the plurality of bumps is circumferentially between the gap and each of the gap-adjacent bumps. Structure is disclosed to increase an otherwise lower average radial compressive stiffness of the gap-adjacent bumps to become more similar to an average radial stiffness of the non-gap-adjacent bumps.

Abstract: A novel tolerance ring includes a hollow cylindrical body defining a longitudinal axis that passes axially through its center. A circumferential gap divides the hollow cylindrical body so that the hollow cylindrical body includes first and second longitudinal edges that define the circumferential gap. A plurality of bumps protrude radially from the hollow cylindrical body, and consists of a plurality of gap-adjacent bumps and a plurality of non-gap-adjacent bumps. At least one of the plurality of bumps is circumferentially between the gap and each of the non-gap-adjacent bumps. None of the plurality of bumps is circumferentially between the gap and each of the gap-adjacent bumps. The tolerance ring includes a means for increasing an otherwise lower average radial compressive stiffness of the gap-adjacent bumps to become substantially equal to an average radial stiffness of the non-gap-adjacent bumps.

Abstract: In certain embodiments, a method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface; striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness; striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness; and leaving the first removable portion in place rather than removing the first removable portion. In other embodiments, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.

Abstract: Various methods and apparatus relating to disk drive actuators and methods of manufacturing them are disclosed and claimed. In certain embodiments, a disk drive actuator assembly comprises a pivot bearing defining a pivot bearing rotational axis; an actuator arm including a bore, the pivot bearing disposed at least partially within the bore; a first tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the first tapered shim having a thickness at a first end greater than a thickness at a second end; and a second tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the second tapered shim having a thickness at a third end greater than a thickness at a fourth end; wherein the second tapered shim frictionally engages the first tapered shim to hold the pivot bearing substantially in place relative to the actuator arm.

Abstract: Various methods and apparatus relating to disk drive actuators and methods of manufacturing them are disclosed and claimed. In certain embodiments, a disk drive actuator assembly comprises a pivot bearing defining a pivot bearing rotational axis; an actuator arm including a bore, the pivot bearing disposed at least partially within the bore; a first tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the first tapered shim having a thickness at a first end greater than a thickness at a second end; and a second tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the second tapered shim having a thickness at a third end greater than a thickness at a fourth end; wherein the second tapered shim frictionally engages the first tapered shim to hold the pivot bearing substantially in place relative to the actuator arm.

Abstract: A novel tolerance ring includes a hollow cylindrical body defining a longitudinal axis that passes axially through its center. A circumferential gap divides the hollow cylindrical body so that the hollow cylindrical body includes first and second longitudinal edges that define the circumferential gap. A plurality of bumps protrude radially from the hollow cylindrical body, and consists of a plurality of gap-adjacent bumps and a plurality of non-gap-adjacent bumps. At least one of the plurality of bumps is circumferentially between the gap and each of the non-gap-adjacent bumps. None of the plurality of bumps is circumferentially between the gap and each of the gap-adjacent bumps. The tolerance ring includes a means for increasing an otherwise lower average radial compressive stiffness of the gap-adjacent bumps to become substantially equal to an average radial stiffness of the non-gap-adjacent bumps.

Abstract: A snap ring for applications requiring cleanliness has a novel recessed interior contour that reduces debris generation during installation of the snap ring. The snap ring is suitable for applications where a reduction in debris generation is desirable, such as to retain an actuator pivot bearing in information storage devices like magnetic hard disk drives.

Abstract: A magnetic head supporting structure comprises a metal purified by vacuum arc remelting, vacuum induction melting, electroslag remelting, or electroslag remelting under vacuum, in at least one of the regions that undergo plastic deformation during disk drive manufacture, to reduce small hard inclusions that might be released into the disk drive interior environment.