Abstract: A universal vial holder aperture including a cylindrical body with an inner and outer wall where an inner area is defined by a perimeter formed by the inner wall of the cylindrical body and a plurality of flexible fins where the plurality of flexible fins extends from the inner wall of the cylindrical body into the inner area. The universal vial holder aperture can be positioned in a vial holder base body having a generally planar upper surface, surrounding perimeter walls, and a cylindrical cavity to receive the universal vial holder aperture. The vial holder base body can be positioned in a treatment tray base along with a large module. The treatment tray base can also include a disposable tray insert which includes an open cell gyroid matrix foam and an open compartment adapted to receive waste items.

Abstract: A steering rack includes an elongate member, a plurality of steering rack teeth, and a ramp function. The elongate member has a first portion disposed opposite a second portion. The plurality of steering rack teeth are cut and formed into the first portion. Each tooth of the plurality of steering rack teeth have a substantially constant height across a length of the elongate member. The ramp function is formed into the second portion of the elongate member.

Abstract: A method of manufacturing a torsion bar for a steering system is provided. The method includes supporting a torsion bar blank on a cold forming machine with a plurality of dies at a first end region of the torsion bar blank and a second end region of the torsion bar blank. The method also includes rolling the torsion bar blank to form an end region having a cylindrical outer surface extending from an axial end surface and a serrated portion disposed proximate the end region and axially offset from the axial end surface.

Abstract: A method of manufacturing a torsion bar for a steering system is provided. The method includes supporting a torsion bar blank on a cold forming machine with a plurality of dies at a first end region of the torsion bar blank and a second end region of the torsion bar blank. The method also includes rolling the torsion bar blank to form an end region having a cylindrical outer surface extending from an axial end surface and a serrated portion disposed proximate the end region and axially offset from the axial end surface.

Abstract: A torsion bar for a steering system includes a main body. Also included is an end region having a cylindrical outer surface extending from an axial end surface. Further included is a serrated portion disposed proximate the end region and axially offset from the axial end surface.

Abstract: A steering rack includes an elongate member, a plurality of steering rack teeth, and a ramp function. The elongate member has a first portion disposed opposite a second portion. The plurality of steering rack teeth are cut and formed into the first portion. Each tooth of the plurality of steering rack teeth have a substantially constant height across a length of the elongate member. The ramp function is formed into the second portion of the elongate member.

Abstract: A gear arrangement includes a first section having a first plurality of teeth and at least a portion of the first section is made of a compliant material. There is also a second section having a second plurality of teeth. The second section is made of a stiff material. The first section is arranged axially adjacent to the second section and each of the first plurality of teeth has a tooth flank that changes axially across the tooth flank. A method for manufacturing a gear arrangement includes fabricating a first gear, which includes a first plurality of teeth, and a bearing from a compliant material. The method also includes mounting a second gear, which includes a second plurality of teeth, to the bearing, aligning the first plurality of teeth with the second plurality of teeth, and coupling the first gear with the second gear.

Abstract: A delashing assembly includes a tightening device for tightening a nut in relation to a main shaft supported on bearings and a wireless interface, wherein torque information is received by the tightening device over the wireless interface. A main shaft and main nut assembly, as well as a steering system, may include the delashing assembly. A method of delashing the main shaft and main nut assembly includes providing a tightening device on a first end of the main shaft and sending torque information from a second end of the main shaft to the tightening device over the wireless interface.

Abstract: An isolation system for a ball-screw assembly including: a ball-screw; a ball-screw nut wherein the ball-screw is configured to engage the ball-screw nut, the ball-screw nut is enclosed in a ball-screw nut container; and a member disposed between the ball-screw nut and the ball-screw nut container, the member having selected properties. A method of providing a degree of freedom to a steering mechanism, the method including: selecting a member, the member having selected properties; and interposing the member between a ball-screw nut and a ball-screw nut container.

Abstract: A gear arrangement includes a first section having a first plurality of teeth and at least a portion of the first section is made of a compliant material. There is also a second section having a second plurality of teeth. The second section is made of a stiff material. The first section is arranged axially adjacent to the second section and each of the first plurality of teeth has a tooth flank that changes axially across the tooth flank. A method for manufacturing a gear arrangement includes fabricating a first gear, which includes a first plurality of teeth, and a bearing from a compliant material. The method also includes mounting a second gear, which includes a second plurality of teeth, to the bearing, aligning the first plurality of teeth with the second plurality of teeth, and coupling the first gear with the second gear.

Abstract: A worm/worm gear assembly comprises a worm having teeth defined by at least one thread disposed thereon and a worm gear having teeth protruding from a surface thereof. At least one of the worm and the worm gear is fabricated from a resilient material. The teeth of the worm and the teeth of the worm gear are interengaged and in a compressive relationship with each other to maintain double flank contact therebetween. At low- or no-load conditions, the double flank contact is made at the opposing outer edges of each of the teeth. At moderate-load conditions, the contact extends from the opposing outer edges of each of the teeth toward the center of each of the teeth. A method for delashing a gear system comprises disposing the worm in mechanical communication with the worm gear and loading the worm gear to cause the worm gear to compressively engage the worm.

Abstract: A ball screw assembly includes a ball nut or a ball screw having internal or external, respectively, helical curves, wherein two adjacent turns of the helical curves are joined by a crossover/crossunder path, wherein ends of the crossover/crossunder path and ends of the helical curves are integrally joined without interruption. A ball screw assembly may further include crossover/crossunder paths which are staggered about the screw or the nut.

Abstract: An isolation system for a ball-screw assembly including: a ball-screw; a ball-screw nut wherein the ball-screw is configured to engage the ball-screw nut, the ball-screw nut is enclosed in a ball-screw nut container; and a member disposed between the ball-screw nut and the ball-screw nut container, the member having selected properties.

Abstract: A hob cutter includes a cutting portion and an abrading portion in mechanical communication with the cutting portion. The cutting portion includes a plurality of hob teeth having at least one gash extending therethrough to define a cutting face on a front of each hob tooth and a trailing face on a back of each hob tooth. The abrading portion includes a plurality of abrading teeth positioned adjacent to each other. Both the hob teeth and the abrading teeth are continuously formed and helically arranged.

Abstract: A hob cutter includes a cutting portion and an abrading portion in mechanical communication with the cutting portion. The cutting portion includes a plurality of hob teeth having at least one gash extending therethrough to define a cutting face on a front of each hob tooth and a trailing face on a back of each hob tooth. The abrading portion includes a plurality of abrading teeth positioned adjacent to each other. Both the hob teeth and the abrading teeth are continuously formed and helically arranged.

Abstract: A worm/worm gear assembly comprises a worm having teeth defined by at least one thread disposed thereon and a worm gear having teeth protruding from a surface thereof. At least one of the worm and the worm gear is fabricated from a resilient material. The teeth of the worm and the teeth of the worm gear are interengaged and in a compressive relationship with each other to maintain double flank contact therebetween. At low- or no-load conditions, the double flank contact is made at the opposing outer edges of each of the teeth. At moderate-load conditions, the contact extends from the opposing outer edges of each of the teeth toward the center of each of the teeth. A method for delashing a gear system comprises disposing the worm in mechanical communication with the worm gear and loading the worm gear to cause the worm gear to compressively engage the worm.

Abstract: A method of producing soot containing high amounts of fullerenes comprising: providing a primary concentrator capable of impingement of a concentrated beam of sunlight onto a carbon source to cause vaporization of carbon and subsequent formation of fullerenes, or providing a solar furnace having a primary concentrator with a focal point that concentrates a solar beam of sunlight; providing a reflective secondary concentrator having an entrance aperture and an exit aperture at the focal point of the solar furnace; providing a carbon source at the exit aperture of the secondary concentrator; supplying an inert gas over the carbon source to keep the secondary concentrator free from vaporized carbon; and impinging a concentrated beam of sunlight from the secondary concentrator on the carbon source to vaporize the carbon source into a soot containing high amounts of fullerenes.

Abstract: The present invention relates to a gettering material that may be used as a filtration medium to remove pollutants from the environment. The gettering material comprises a high surface area material having a metal surface that chemically bonds n-alkanethiols in an organized manner thereby forming a molecular monolayer over the metal surface. The n-alkanethiols have a free functional group that interacts with the environment thereby binding specific pollutants that may be present. The gettering material may be exposed to streams of air in heating, ventilation, and air conditioning systems or streams of water to remove specific pollutants from either medium.

Abstract: A protective diffusion barrier having adhesive qualifies for metalized surfaces is provided by a passivating agent having the formula HS--(CH.sub.2).sub.11 --COOH Which forms a very dense, transparent organized molecular assembly or layer that is impervious to water, alkali, and other impurities and corrosive substances that typically attack metal surfaces.

Abstract: An improved chemical vapor deposition method for depositing transparent continuous coatings of sp.sup.3 -bonded diamond-type carbon films, comprising: a) providing a volatile hydrocarbon gas/H.sub.2 reactant mixture in a cold wall vacuum/chemical vapor deposition chamber containing a suitable substrate for said films, at pressure of about 1 to 50 Torr; and b) directing a concentrated solar flux of from about 40 to about 60 watts/cm.sup.2 through said reactant mixture to produce substrate temperatures of about 750.degree. C. to about 950.degree. C. to activate deposition of the film on said substrate.