Patents by Inventor David E. Walker
David E. Walker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11028719Abstract: A method of working a brush seal assembly for a turbine engine is disclosed and includes the steps of removing an alignment tab from a used brush seal assembly, restoring at least one dimension of the alignment tab to a desired condition and attaching the restored alignment tab to a new brush seal assembly.Type: GrantFiled: November 8, 2018Date of Patent: June 8, 2021Assignee: Raytheon Technologies CorporationInventors: David E. Walker, Steven M. Cote
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Patent number: 10563533Abstract: A method of remanufacturing a turbine component is provided. This method includes removing a donor portion from a damaged component; removing a to-be-replaced portion from a serviceable component generally equivalent to the donor portion leaving a remainder; and welding the donor portion to the remainder. A BOAS for a gas turbine engine is also provided that includes a serviceable BOAS with a donor portion from a damaged BOAS welded thereto.Type: GrantFiled: September 10, 2014Date of Patent: February 18, 2020Assignee: United Technologies CorporationInventors: David E. Walker, Richard M. Gregoire
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Publication number: 20190078456Abstract: A method of working a brush seal assembly for a turbine engine is disclosed and includes the steps of removing an alignment tab from a used brush seal assembly, restoring at least one dimension of the alignment tab to a desired condition and attaching the restored alignment tab to a new brush seal assembly.Type: ApplicationFiled: November 8, 2018Publication date: March 14, 2019Inventors: David E. Walker, Steven M. Cote
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Patent number: 10132183Abstract: A method of working a brush seal assembly for a turbine engine is disclosed and includes the steps of removing an alignment tab from a used brush seal assembly, restoring at least one dimension of the alignment tab to a desired condition and attaching the restored alignment tab to a new brush seal assembly.Type: GrantFiled: December 9, 2013Date of Patent: November 20, 2018Assignee: United Technologies CorporationInventors: David E. Walker, Steven M. Cote
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Publication number: 20160208634Abstract: A method of remanufacturing a turbine component is provided. This method includes removing a donor portion from a damaged component; removing a to-be-replaced portion from a serviceable component generally equivalent to the donor portion leaving a remainder; and welding the donor portion to the remainder. A BOAS for a gas turbine engine is also provided that includes a serviceable BOAS with a donor portion from a damaged BOAS welded thereto.Type: ApplicationFiled: September 10, 2014Publication date: July 21, 2016Inventors: David E. Walker, Richard M. Gregoire
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Publication number: 20160017742Abstract: A method of working a brush seal assembly for a turbine engine is disclosed and includes the steps of removing an alignment tab from a used brush seal assembly, restoring at least one dimension of the alignment tab to a desired condition and attaching the restored alignment tab to a new brush seal assembly.Type: ApplicationFiled: December 9, 2013Publication date: January 21, 2016Inventors: David E. Walker, Steven M. Cote
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Publication number: 20140116992Abstract: A personal welding enclosure has a rigid support frame and a tent-like enclosure defining an inner work chamber. The enclosure, which is supported by the rigid frame, is beneficially formed from impermeable, flame-proof and/or flame-resistant fabric having desired strength, durability and thermal insulation characteristics. A pneumatic automatic shut off control system monitors variables in and around the enclosure, alerts personnel to the existence of potentially unsafe conditions within the enclosure and automatically terminates welding and/or other hot-work when an unsafe condition is detected.Type: ApplicationFiled: October 25, 2013Publication date: May 1, 2014Inventors: David E. Walker, Chad L. Bourgeois
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Patent number: 7802350Abstract: The invention is a method of repairing an aperture and adjacent defect in a part which is started by removing one or more defects adjacent an aperture in a base material. The material is removed to create a weld seam that extends past an area of high stress concentration on the aperture. An insert of material containing a profile that corresponds to the profile of the base material removed adjacent the aperture and a combination top and runoff plate that encompasses the insert of material are provided. The insert of material is tack welded to the combination plate to assure a gap of less than about 0.003 inches between the combination plate and the insert. A backing plate is inserted underneath the combination top and runoff plate and insert such that there remains an air space between the backing plate and the combination plate which prevents the combination plate from becoming fused to the backing plate during a welding process. The insert is welded to the base material, and the backing plate is removed.Type: GrantFiled: July 27, 2007Date of Patent: September 28, 2010Assignee: United Technologies CorporationInventor: David E. Walker
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Publication number: 20090293253Abstract: The invention is a method of repairing an aperture and adjacent defect in a part which is started by removing one or more defects adjacent an aperture in a base material. The material is removed to create a weld seam that extends past an area of high stress concentration on the aperture. An insert of material containing a profile that corresponds to the profile of the base material removed adjacent the aperture and a combination top and runoff plate that encompasses the insert of material are provided. The insert of material is tack welded to the combination plate to assure a gap of less than about 0.003 inches between the combination plate and the insert. A backing plate is inserted underneath the combination top and runoff plate and insert such that there remains an air space between the backing plate and the combination plate which prevents the combination plate from becoming fused to the backing plate during a welding process. The insert is welded to the base material, and the backing plate is removed.Type: ApplicationFiled: July 27, 2007Publication date: December 3, 2009Applicant: United Technologies CorporationInventor: David E. Walker
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Patent number: 7523552Abstract: A method of milling at least one hole into a honeycomb structure positioned on a part includes storing dimensional information of the part in a computer processor, locating a timing mark on the flange, positioning a milling tool at an angle relative to the honeycomb structure, and milling a first hole into the honeycomb structure at a feed rate of between approximately 1 inch per minute and approximately 3 inches per minute.Type: GrantFiled: May 30, 2007Date of Patent: April 28, 2009Assignee: United Technologies CorporationInventors: David E. Walker, Barry P. Toth
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Publication number: 20080298919Abstract: A method of milling at least one hole into a honeycomb structure positioned on a part includes storing dimensional information of the part in a computer processor, locating a timing mark on the flange, positioning a milling tool at an angle relative to the honeycomb structure, and milling a first hole into the honeycomb structure at a feed rate of between approximately 1 inch per minute and approximately 3 inches per minute.Type: ApplicationFiled: May 30, 2007Publication date: December 4, 2008Applicant: United Technologies CorporationInventors: David E. Walker, Barry P. Toth
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Patent number: 5944050Abstract: A pressure relief or back pressure valve has a valve body with a tubular outlet member having an outlet surrounded by an end face and an annular inlet chamber surrounding the outlet member. The annular inlet chamber has an outer periphery defined by a wall member with an end face in a plane spaced away from a plane defined by the end face of the outlet member. A flexible diaphragm has an outer peripheral edge portion clamped between the end face of the wall member and a clamping member, the flexible diaphragm in an undeflected configuration having a central portion spaced from the end surface of the outlet member. A resilient force applying device is operable to apply a predetermined force to the diaphragm to cause the diaphragm to be deflected into engagement with the end face of the outlet member, and a release device is operable to remove the force from the diaphragm to permit the diaphragm to move away from the end face of the outlet member.Type: GrantFiled: February 24, 1998Date of Patent: August 31, 1999Assignee: 1219737 Ontario Inc.Inventor: David E. Walker
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Patent number: 5857486Abstract: A pressure relief or back pressure valve has a valve body with a tubular outlet member having an outlet surrounded by an end face and an annular inlet chamber surrounding the outlet member. The annular inlet chamber has an outer periphery defined by a wall member with an end face in a plane spaced away from a plane defined by the end face of the outlet member. A flexible diaphragm has an outer peripheral edge portion clamped between the end face of the wall member and a clamping member, the flexible diaphragm in an undeflected configuration having a central portion spaced from the end surface of the outlet member. A resilient force applying device is operable to apply a predetermined force to the diaphragm to cause the diaphragm to be deflected into engagement with the end face of the outlet member, and a release device is operable to remove the force from the diaphragm to permit the diaphragm to move away from the end face of the outlet member.Type: GrantFiled: September 24, 1996Date of Patent: January 12, 1999Assignee: 1219737 Ontario Inc.Inventor: David E. Walker
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Patent number: 5019755Abstract: An electric motor drive system having a first electric motor, a first drive shaft to which the first electric motor is coupled, a second electric motor having a higher power rating than the first, a second drive shaft to which the second electric motor is coupled, an epicyclic gear system comprising a sun gear to which the first drive shaft is coupled, a ring gear to which the second drive shaft is coupled, and planetary gears meshing with both the sun gear and the ring gear, an output drive coupled to the planetary gears, and, a one-way rotation restraining means coupled to the second shaft to permit rotation of the second shaft in one direction and to prevent rotation of the second shaft in the other direction for restraining motion of the second shaft during start up of the first motor, and a one-way rotation restraining means coupled to the first drive shaft for restraining rotation of the first shaft during start up of the second motor, and clutch means operable to interconnect said first and second motoType: GrantFiled: March 5, 1990Date of Patent: May 28, 1991Inventor: David E. Walker
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Patent number: 4654192Abstract: A temperature-actuated apparatus is disclosed for releasably supporting a safety rod in a nuclear reactor, comprising a safety rod upper adapter having a retention means, a drive shaft which houses the upper adapter, and a bimetallic means supported within the drive shaft and having at least one ledge which engages a retention means of the safety rod upper adapter. A pre-determined increase in temperature causes the bimetallic means to deform so that the ledge disengages from the retention means, whereby the bimetallic means releases the safety rod into the core of the reactor.Type: GrantFiled: March 13, 1984Date of Patent: March 31, 1987Assignee: The United States of America as represented by the United States Department of EnergyInventors: Ernest Hutter, John A. Pardini, David E. Walker
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Patent number: 4525655Abstract: An electric motor drive system having a first direct current electric motor, a first drive shaft to which the first electric motor is coupled, a second direct current electric motor having a higher power rating than the first, a second drive shaft to which the second electric motor is coupled, the second drive shaft comprising a hollow sleeve with the first drive shaft extending therethrough, an epicyclic gear system comprising a sun gear to which the first drive shaft is coupled, a ring gear to which the second drive shaft is coupled, and planetary gears meshing with both the sun gear and the ring gear, an output drive coupled to the planetary gears, and, a one way rotation restraining means coupled to the ring gear to permit rotation of the ring gear in one direction and to prevent rotation of the ring gear in the other direction.Type: GrantFiled: November 23, 1979Date of Patent: June 25, 1985Inventor: David E. Walker