Patents by Inventor David F. McLaughlin
David F. McLaughlin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7887638Abstract: The present invention relates generally to a process and chemical composition for the removal of adherent niobium-rich second-phase particles (SPPs) from pickled niobium-containing zirconium alloys which includes applying to the alloy surface a chemical composition comprising alkaline hydrogen peroxide; an alkali metal meta-silicate; and a magnesium salt.Type: GrantFiled: October 3, 2008Date of Patent: February 15, 2011Assignee: Westinghouse Electric Co. LLCInventors: David F. McLaughlin, Vanessa R. Youchum
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Patent number: 7556696Abstract: The present invention relates generally to a process and chemical composition for the removal of adherent niobium-rich second-phase particles (SPPs) from pickled niobium-containing zirconium alloys which includes applying to the alloy surface a chemical composition comprising alkaline hydrogen peroxide; an alkali metal meta-silicate; and a magnesium salt.Type: GrantFiled: February 12, 2008Date of Patent: July 7, 2009Assignee: Westinghouse Electric Co LLCInventors: David F. McLaughlin, Vanessa R. Yochum
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Publication number: 20090165596Abstract: The present invention relates generally to a process and chemical composition for the removal of adherent niobium-rich second-phase particles (SPPs) from pickled niobium-containing zirconium alloys which includes applying to the alloy surface a chemical composition comprising alkaline hydrogen peroxide; an alkali metal meta-silicate; and a magnesium salt.Type: ApplicationFiled: October 3, 2008Publication date: July 2, 2009Inventors: David F. McLaughlin, Vanessa R. Yochum
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Publication number: 20090020436Abstract: A multi-pressure hybrid sulfur process (2) contains at least one electrolyzer unit (16)which provides liquid H2SO4 to a preheater/vaporizer reactor (20) operating at a pressure of from 1 MPa to 9 MPa to form gaseous H2SO4 which is passed to a decomposition reactor (14) operating at a pressure of from 7 MPa to 9 MPa, where decomposed H2SO4 is passed to at least one scrubber unit (14) and at least one electrolyzer unit (16) both preferably operating at a pressure of 0.1 MPa to 7 MPa, where an associated Rankine Cycle power conversion unit (50) supplies electricity.Type: ApplicationFiled: July 17, 2007Publication date: January 22, 2009Inventors: Edward J. Lahoda, David F. McLaughlin
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Patent number: 7468106Abstract: The present invention provides a method for removing niobium-rich second-phase-particle (SPP) deposits from zirconium-niobium alloy components. The method comprises washing a freshly pickled and rinsed zirconium-niobium alloy component with an acidified oxalic acid or ammonium oxalate washing solution. The method of the present invention results in a rapid, efficient and complete removal of surface SPP deposits from the zirconium-niobium alloy component without pitting, leaving behind a clean, shiny surface without the need to use water blasting or mechanical wiping operations.Type: GrantFiled: March 7, 2007Date of Patent: December 23, 2008Assignee: Westinghouse Electric Co LLCInventor: David F. McLaughlin
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Publication number: 20080230090Abstract: The present invention relates generally to a process and chemical composition for the removal of adherent niobium-rich second-phase particles (SPPs) from pickled niobium-containing zirconium alloys which includes applying to the alloy surface a chemical composition comprising alkaline hydrogen peroxide; an alkali metal meta-silicate; and a magnesium salt.Type: ApplicationFiled: February 12, 2008Publication date: September 25, 2008Inventors: David F. McLaughlin, Vanessa R. Youchum
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Publication number: 20080101527Abstract: The present invention provides a method for removing niobium-rich second-phase-particle (SPP) deposits from zirconium-niobium alloy components. The method comprises washing a freshly pickled and rinsed zirconium-niobium alloy component with an acidified oxalic acid or ammonium oxalate washing solution. The method of the present invention results in a rapid, efficient and complete removal of surface SPP deposits from the zirconium-niobium alloy component without pitting, leaving behind a clean, shiny surface without the need to use water blasting or mechanical wiping operations.Type: ApplicationFiled: March 7, 2007Publication date: May 1, 2008Inventor: David F. McLaughlin
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Patent number: 6719952Abstract: A fluidized bed reactor (10) for chemically transforming reactants to generate a desired product, having a hollow, elongated, vertically oriented reactor housing (12) for confining the reaction and an unobstructed collection path (18) below the reaction zone for funneling the residue of the process to an exit port (32). A central gas inlet (22) proximate the bottom of the reaction zone within the housing directs gas parallel to the vertical axis of the housing to maintain the raw materials in suspension. A plurality of individually controlled peripheral gas jets (24) positioned at least two elevations along the elongated dimension of the reaction housing (12), and located circumferentially around the housing (12) at each elevation, introduce gas at an angle to promote mixing of the entrained materials in suspension. The clog-free collection path (18) below the reaction zone funnels the residue of the process to an exit port (32) where it is continuously removed by a screw feeder (34).Type: GrantFiled: February 21, 2000Date of Patent: April 13, 2004Assignee: Westinghouse Electric Company LLCInventors: Wen-Ching Yang, David F. McLaughlin, Timothy L. Francis
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Patent number: 6252923Abstract: Detectors are used to monitor the status of spent nuclear fuel storage containers non-invasively while they remain in storage casks. The detectors measure neutron flux and &ggr;-ray flux and may also measure temperature variations of the spent nuclear fuel. The measurements can be accomplished actively or passively, with minimal exposure of individuals to radiation fields or other hazardous conditions. Preferred neutron and &ggr;-ray detectors have a semiconductor active region that is resistant to neutron damage. Incipient structural failures may also be detected using measurements based on electrical continuity, with data being transmitted to an external pickup coil.Type: GrantFiled: August 10, 1999Date of Patent: June 26, 2001Assignee: Westinghouse Electric Company LLCInventors: John M. Iacovino, Thomas V. Congedo, William A. Byers, Abdul R. Dulloo, Frank H. Ruddy, David F. McLaughlin, Arnold H. Fero, Brandon Damon Thomas, John G. Siedel
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Patent number: 5637127Abstract: This invention provides a process wherein hazardous or radioactive wastes in the form of liquids, slurries, or finely divided solids are mixed with finely divided glassformers (silica, alumina, soda, etc.) and injected directly into the plume of a non-transferred arc plasma torch. The extremely high temperatures and heat transfer rates makes it possible to convert the waste-glassformer mixture into a fully vitrified molten glass product in a matter of milliseconds. The molten product may then be collected in a crucible for casting into final wasteform geometry, quenching in water, or further holding time to improve homogeneity and eliminate bubbles.Type: GrantFiled: December 1, 1995Date of Patent: June 10, 1997Assignee: Westinghouse Electric CorporationInventors: David F. McLaughlin, Shyam V. Dighe, William R. Gass
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Patent number: 5539788Abstract: A system for determining depth profiles of concentrations of hazardous elements in soils comprises a neutron source for generating neutrons of a first energy level and irradiating a volume of soil with the neutrons. Nuclear reactions are effected within the soil and gamma radiation is emitted from the soil. The system also includes an array of gamma detectors for detecting gamma radiation emitted from the soil; source electronics for controlling the width of regularly repeated pulses of neutrons generated by the neutron source; detector electronics associated with the gamma detectors for amplifying and digitalizing signals generated by the gamma detectors and storing data representing the digitalized signals; spectral analysis software for analyzing the data and determining the concentrations of selected target elements in the soil; and an acquisition interface module (AIM).Type: GrantFiled: October 8, 1992Date of Patent: July 23, 1996Assignee: Westinghouse Electric CorporationInventors: Frank H. Ruddy, Thomas V. Congedo, David C. Grant, Edward J. Lahoda, Joseph L. Gonzalez, John G. Seidel, John Bartko, David F. McLaughlin
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Patent number: 4923577Abstract: This is a method of reducing zirconium chloride to a metal product by introducing zirconium chloride into a molten salt bath containing at least one alkali metal chloride and at least one alkaline earth metal chloride; and electrochemically reducing alkaline earth metal chloride to a metallic alkaline earth metal in the molten salt bath, with the reduced alkaline earth metal reacting with the zirconium chloride to produce zirconium metal. By using this electrochemical-metallothermic reduction, zirconium metal is produced and insoluble subchlorides of zirconium in the metal product are generally avoided.Preferably, the molten salt in the molten salt bath consists essentially of a mixture of lithium chloride, potassium chloride, magnesium chloride and zirconium or hafnium chloride.Type: GrantFiled: September 12, 1988Date of Patent: May 8, 1990Assignee: Westinghouse Electric Corp.Inventors: David F. McLaughlin, Francis Talko
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Patent number: 4916108Abstract: A process for producing supported metal catalysts having increased catalytic activity is provided. This process includes the steps of forming a high surface area porous support of a suitable porous material such as alumina or zirconia, dissolving a salt of a selected catalytic metal in an appropriate supercritical fluid solvent, contacting the porous support with the supercritical fluid solution of the catalytic metal salt to impregnate the porous support with the solution so that the catalytic metal salt may be adsorbed on the surfaces of the support, and removing the supercritical fluid solvent by reducing the pressure or increasing the temperature to change the supercritical fluid from the supercritical fluid phase to the gas phase, which may then be recycled for further use. The insoluble catalytic metal salt is deposited in the form of a film on the surfaces of the support.Type: GrantFiled: August 25, 1988Date of Patent: April 10, 1990Assignee: Westinghouse Electric Corp.Inventors: David F. McLaughlin, Michael C. Skriba
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Patent number: 4913778Abstract: Removal of aluminum and iron impurities is accomplished using an absorbing column containing potassium or sodium chloride, producing an aluminum and iron chloride-rich bottoms product and purified Zr(Hf)Cl.sub.4 vapor at the top of the column. This invention is a continuous process for removing impurities of iron or aluminum chloride or both from vaporous zirconium chloride (or hafnium chloride or a mixture thereof). When iron is being removed from zirconium tetrachloride using potassium chloride, the process comprises: introducing impure zirconium chloride vapor into a middle portion of an absorbing column containing a potassium chloride-containing molten salt phase, the molten salt phase absorbing the iron chloride impurity to produce a zirconium chloride vapor stripped of iron chloride in the top portion of the column; introducing potassium chloride into a top portion of the column; controlling the top portion of the column to between 300.degree.-375.degree. C.Type: GrantFiled: January 2, 1989Date of Patent: April 3, 1990Assignee: Westinghouse Electric Corp.Inventors: Ernest D. Lee, David F. McLaughlin
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Patent number: 4874475Abstract: Improvements are described to a process in which the extractive distillation separation of zirconium or hafnium may be accomplished using mixtures of fused alkali metal or alkali metal and alkaline earth chlorides as the solvent. The solvent composition is adjusted to provide a low-melting eutectic, permitting recirculation of the stripped solvent in the liquid phase, as well as reducing the temperature required for thermal stripping (reducing the corrosivity of the fluid). Stripping of the bottoms is accomplished at least partially by direct electrolysis of the bottoms stream, producing the zirconium-free salt recycle stream to be transferred to the top of the column, and at least partially eliminating the need for chemical reduction of the tetrachlorides to metal (a costly process generating undersirable waste streams). Regeneration of the reflux is accomplished in a presurized condenser system, of one or more stages, with all material transport to be done in either the liquid or vapor states.Type: GrantFiled: September 12, 1988Date of Patent: October 17, 1989Assignee: Westinghouse Electric Corp.Inventors: David F. McLaughlin, Richard A. Stoltz
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Patent number: 4865693Abstract: This is a zirconium-hafnium separation process utilizing a complex of zirconium-hafnium chlorides and phosphorus oxychloride. The complex is introduced into a distillation column and a hafnium chloride enriched stream is taken from the top of the column and a zirconium chloride enriched stream is taken from the bottom of the column. In particular, the invention utilizes prepurification of the zirconium-hafnium chlorides prior to introduction of the complex into the distillation column to substantially eliminate iron chloride; thus, the buildup of iron chloride in the distillation column is substantially eliminated and the column can be operated in a continuous stable, and efficient manner.Type: GrantFiled: September 12, 1988Date of Patent: September 12, 1989Assignee: Westinghouse Electric Corp.Inventor: David F. McLaughlin
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Patent number: 4865694Abstract: This is an improved method for separating hafnium from zirconium of the type where a complex of zirconium and hafnium chlorides and phosphorus oxychloride is prepared from zirconium-hafnium chloride and the complex is introduced into a distillation column, with the improvement comprising: electrochemical breaking of the zirconium of hafnium chloride complex taken from said distillation column to separate product from the complex. The electrochemical breaking of the complex, possibly by reducing zirconium or hafnium, is done in a molten salt bath. Preferably, the molten salt in said molten salt bath consists principally of a mixture of alkali metal and alkaline earth metal chlorides and zirconium or hafnium chloride. The product can be either chloride, metal, or mixed metal and subchloride for further processing.Type: GrantFiled: September 12, 1988Date of Patent: September 12, 1989Assignee: Westinghouse Electric Corp.Inventors: Thomas S. Snyder, Richard A. Stoltz, David F. McLaughlin
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Patent number: 4865696Abstract: This is a process for removing phosphorus oxychloride from a complex of zirconium or hafnium chloride and phosphorus oxychloride utilizing a lithium-potassium chloride molten salt absorber vessel displacing phosphorous oxychloride from the complex, with a condenser which has the complex of zirconium or hafnium chloride and phosphorus oxychloride as the condensing fluid to scrub zirconium or hafnium chloride from the phosphorus oxychloride vapor released from the complex. The process uses at least one separate vessel to strip the zirconium or hafnium chloride from the lithium-potassium chloride molten salt.Type: GrantFiled: September 12, 1988Date of Patent: September 12, 1989Assignee: Westinghouse Electric Corp.Inventors: David F. McLaughlin, Richard A. Stoltz
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Patent number: 4749448Abstract: This is a molten salt extractive distillation process for separating hafnium from zirconium. It utilizes at least principally a ZnCl.sub.2 --Ca/MgCl.sub.2 molten salt solvent, and preferably ZnCl.sub.2 --Ca/MgCl.sub.2 in a near 95-15 mixture. The extraction column is preferably run about 380.degree.-420.degree. C. at about one atmosphere and stripping is preferably done at about 385.degree.-450.degree. C. utilizing an inert gas carrier.Type: GrantFiled: December 18, 1986Date of Patent: June 7, 1988Assignee: Westinghouse Electric Corp.Inventors: Richard A. Stoltz, David F. McLaughlin
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Patent number: 4737244Abstract: This is a molten salt extractive distillation process for separating hafnium from zirconium. It utilizes at least principally a ZnCl.sub.2 -PbCl.sub.2 molten salt solvent, and preferably ZnCl.sub.2 -PbCl.sub.2 in a near eutectic or eutectic mixture. The extraction column is preferably run about 370.degree.-390.degree. C. at about one atomosphere and stripping is preferably done at 375.degree.-400.degree. C. utilizing an inert gas carrier.Type: GrantFiled: December 18, 1986Date of Patent: April 12, 1988Assignee: Westinghouse Electric Corp.Inventors: David F. McLaughlin, Richard A. Stoltz