Patents by Inventor David F. Sanders

David F. Sanders has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976140
    Abstract: A process for polymerizing polyethylene is disclosed. The process comprises contacting ethylene and at least one comonomer with a catalyst system to produce a polyolefin. The first catalyst and at least a portion of the second catalyst are co-supported to form a commonly-supported catalyst system. The catalyst system is introduced to a line as a dry-feed. The line is coupled with a polymerization reactor. A carrier fluid is added to the line to form a slurry. The slurry is introduced to the polymerization reactor.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: May 7, 2024
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: David F Sanders, Matthew W. Holtcamp, Kevin A. Stevens, Joshua P Olson
  • Publication number: 20240124934
    Abstract: The invention provides DNA compositions that relate to transgenic insect resistant maize plants. Also provided are assays for detecting the presence of the maize DAS-59122-7 event based on the DNA sequence of the recombinant construct inserted into the maize genome and the DNA sequences flanking the insertion site. Kits and conditions useful in conducting the assays are provided.
    Type: Application
    Filed: December 7, 2023
    Publication date: April 18, 2024
    Inventors: James Wayne Bing, Robert F. Cressman, Manju Gupta, Salim M. Hakimi, David Hondred, Todd L. Krone, Mary E. Hartnett Locke, Abigail K. Luckring, Sandra E. Meyer, Daniel Moellenbeck, Kenneth Edwin Narva, Paul D. Olson, Craig D. Sanders, Jimei Wang, Jian Zhang, Gan-Yuan Zhong
  • Patent number: 11787881
    Abstract: A polyethylene composition having from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.15 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLM1 of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?50 to about ?23° C., an Mw1/Mw2 value of from about 2.0 to about 3.5, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.5 to about 3.0, an Mz/Mn of from about 15 to about 25, and a g?(vis) greater than 0.90.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: October 17, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Adriana S. Silva, Dongming Li, Ching-Tai Lue, Matthew W. Holtcamp, Subramaniam Kuppuswamy, David F. Sanders, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 11712687
    Abstract: A catalyst system including the product of the combination of an unbridged Group 4 metallocene compound and a 2,6-bis(imino)pyridyl iron complex is provided. A process for the polymerization of monomers (such as olefin monomers) and a polymer produced therefrom are also provided.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: August 1, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Kevin A. Stevens, Laughlin G. McCullough, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11629209
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: April 18, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20230022904
    Abstract: A polyethylene comprising of ethylene derived units and 0.5 wt % to 10 wt % C3 to C12 ?-olefin derived units may be synthesized using a mixed catalyst that comprises rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride and a zirconium co-catalyst in a mole ratio of 50:50 to 90:10, and wherein the zirconium co-catalyst is a poor comonomer incorporator as compared to the rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride catalyst. Such a polyethylene may have a density of 0.91 g/cm3 to 0.93 g/cm3, an I2 value of 0.5 g/10 min to 2 g/10 min, an I21 value of 25 g/10 min to 75 g/10 min, an I21/I2 ratio of 25 to 75, a molar reversed-co-monomer index (RCI,m) of 30 to 180, a phase angle equal or lower than 70° at complex modulus G* of 10,000 Pa, a ?2 of 1.5 radians to ?1.5 radians, and a low density population of 50% and 70% by weight of the polyethylene.
    Type: Application
    Filed: November 18, 2020
    Publication date: January 26, 2023
    Inventors: Matthew W. HOLTCAMP, Matthew S. BEDOYA, Timothy M. BOLLER, Hasnain RANGWALLA, David F. SANDERS, Ching-Tai LUE, Dongming LI, Adriana S. SILVA, Ru XIE, Joseph A. MOEBUS
  • Patent number: 11459408
    Abstract: Methods for scale-up from a pilot plant to full production of a bimodal polymer product having a density, melt index, and a melt index ratio are provided herein. The methods provide for adjusting reactor conditions and catalyst ratio of a bimodal catalyst system to optimize the transition from single catalyst to bimodal polymer compositions on a full-scale process plant consistent with pilot plant development.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: October 4, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Bruce J. Savatsky, Ryan W. Impelman, David F. Sanders
  • Patent number: 11447587
    Abstract: Methods for scale-up from a pilot plant to a larger production facility of a bimodal polymer product having a density, a melt index and melt index ratio are provided herein.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: September 20, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Bruce J. Savatsky, Ryan W. Impelman, David F. Sanders
  • Publication number: 20220289883
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 15, 2022
    Inventors: Rohan A. HULE, Antonios K. DOUFAS, Derek W. THURMAN, Crisita Carmen H. ATIENZA, Matthew W. HOLTCAMP, David F. SANDERS, Matthew S. BEDOYA
  • Patent number: 11370860
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Patent number: 11274196
    Abstract: A polyethylene composition comprising from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.10 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLMI of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?25 to about ?20° C., an Mw1/Mw2 value of from about 1.2 to about 2.0, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.0 to about 3.0, an Mz/Mn of from about 7.0 to about 20, and a g?(vis) greater than 0.90.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: March 15, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Dongming Li, Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, Laughlin G. McCullough, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20220033535
    Abstract: The present disclosure provides processes for polymerizing olefin(s). In at least one embodiment, a method for producing a polyolefin is provided. The method includes contacting a first composition and a second composition in a line to form a third composition. The first composition includes a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, and the mol ratio of first catalyst to second catalyst is from 90:10 to 40:60. The second composition includes a contact product of the second catalyst, a second activator, and a second diluent. The third composition includes a mol ratio of first catalyst to second catalyst of from 89:11 to 10:90. The method includes introducing the third composition from the line into a gas-phase fluidized bed reactor, exposing the third composition to polymerization conditions, and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20220033537
    Abstract: In an embodiment, a method for producing a polyolefin includes contacting a first composition and a second composition in in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the third catalyst, a second activator, and a second diluent, and the third composition comprises a mol ratio of the third catalyst to the second catalyst to the first catalyst of from 10:35:55 to 60:15:25, such as 30:20:30; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20220033536
    Abstract: In an embodiment, a method for producing a polyolefin is provided. The method includes: contacting a first composition and a second composition in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the second catalyst and a second diluent; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20210395400
    Abstract: The present disclosure provides processes for polymerizing olefin(s). Methods can include contacting a first composition and a second composition in a line to form a third composition. The first composition can include a contact product of a first catalyst, a second catalyst, a support, a first activator, a mineral oil. The second composition can include a contact product of an activator, a diluent, and the first catalyst or the second catalyst. Methods can include introducing the third composition from the line into a gas-phase fluidized bed reactor, introducing a condensing agent to the line and/or the reactor, exposing the third composition to polymerization conditions, and/or obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: December 23, 2021
    Inventors: David F. Sanders, Ryan W. Impelman, Matthew W. Holtcamp, Matthew S. Bedoya
  • Publication number: 20210395404
    Abstract: A process for polymerizing polyethylene is disclosed. The process comprises contacting ethylene and at least one comonomer with a catalyst system to produce a polyolefin. The first catalyst and at least a portion of the second catalyst are co-supported to form a commonly-supported catalyst system. The catalyst system is introduced to a line as a dry-feed. The line is coupled with a polymerization reactor. A carrier fluid is added to the line to form a slurry. The slurry is introduced to the polymerization reactor.
    Type: Application
    Filed: October 30, 2019
    Publication date: December 23, 2021
    Inventors: David F. Sanders, Matthew W. Holtcamp, Kevin A. Stevens, Joshua P. Olson
  • Publication number: 20210238321
    Abstract: A polyethylene composition having from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethyl-ene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.15 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLM1 of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?50 to about ?23° C., an Mw1/Mw2 value of from about 2.0 to about 3.5, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.5 to about 3.0, an Mz/Mn of from about 15 to about 25, and a g?(vis) greater than 0.90.
    Type: Application
    Filed: June 18, 2019
    Publication date: August 5, 2021
    Inventors: Adrianna S. Silva, Dongming Li, Chlng-Tai Lue, Matthew W. Holtcamp, Subramaniam Kuppuswamy, David F. Sanders, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 10934376
    Abstract: Provided herein are polyethylene compositions with broad orthogonal composition distribution. The polyethylene compositions may comprise at least 65 wt % ethylene-derived units and from 0 to 35 wt % of C3 to C12 olefin comonomer-derived units, and furthermore may exhibit a reversed comonomer index (RCI,m) of 100 kg/mol or greater, a Tw1-Tw2 value of from ?16 to ?38° C., and an Mw1/Mw2 value of at least 0.9, such as 0.9 to 4. Also provided are processes for making the polyethylene compositions, as well as films made from the polyethylene compositions. Such films may feature superior film stiffness for a given polyethylene composition density, and accordingly such films in some embodiments have average MD/TD modulus and density satisfying the following equation: Avg. Modulus?1.2*(C1*Density?C2), where C1 and C2 are constants, such as C1=2,065,292 and C2=1,872,345.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: March 2, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Dongming Li, Matthew W. Holtcamp, Ching-Tai Lue, Adriana S. Silva, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Publication number: 20210054121
    Abstract: Methods for scale-up from a pilot plant to a larger production facility of a bimodal polymer product having a density, a melt index and melt index ration are provided herein.
    Type: Application
    Filed: May 19, 2019
    Publication date: February 25, 2021
    Inventors: Bruce J. Savatsky, Ryan W. Impelman, David F. Sanders
  • Patent number: 10927202
    Abstract: Polyethylene compositions including at least 65 wt % ethylene derived units and from 0 to 35 wt % of C3-C12 olefin comonomer derived units, based upon the total weight of the polyethylene composition are provided. The polyethylene compositions have a) an RCI,m of 100 kg/mol or greater and one or both of: b) a Tw1-Tw2 value of from ?16 to ?38° C.; and c) an Mw1/Mw2 value of at least 0.9. The polyethylene compositions may be used to manufacture articles such as films.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: February 23, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, David F. Sanders, Ryan W. Impelman, Richard E. Pequeno, Charles J. Harlan, Xuan Ye, Dongming Li, Matthew S. Bedoya