Patents by Inventor David F. Sounik

David F. Sounik has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10752725
    Abstract: Disclosed are polyurethane-foam forming compositions, rigid polyurethane foams and methods for their production, as well as to composite articles comprising such foams sandwiched between facer substrates, including use of such composite elements for floor insulating elements for refrigerated tractor trailers. The rigid polyurethane foams are produced from an isocyanate-reactive component comprising: (1) a polyol blend; (2) a halogenated hydroolefin; (3) a surfactant; (4) water; and (5) a tertiary amine catalyst composition.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: August 25, 2020
    Assignee: Covestro LLC
    Inventors: Shawn G. Rider, David F. Sounik
  • Patent number: 10640600
    Abstract: Disclosed are polyurethane-foam forming compositions, rigid polyurethane foams and methods for their production, as well as to composite articles comprising such foams sandwiched between facer substrates, including use of such composite elements for side-wall and/or roof insulating elements for refrigerated tractor trailers. The rigid polyurethane foams are produced from an isocyanate-reactive component comprising: (1) a polyol blend; (2) a halogenated hydroolefin; (3) a surfactant; (4) water; and (5) a tertiary amine catalyst composition.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: May 5, 2020
    Assignee: Covestro LLC
    Inventors: Shawn G. Rider, David F. Sounik
  • Publication number: 20190322790
    Abstract: Disclosed are polyurethane-foam forming compositions, rigid polyurethane foams and methods for their production, as well as to composite articles comprising such foams sandwiched between facer substrates, including use of such composite elements for floor insulating elements for refrigerated tractor trailers. The rigid polyurethane foams are produced from an isocyanate-reactive component comprising: (1) a polyol blend; (2) a halogenated hydroolefin; (3) a surfactant; (4) water; and (5) a tertiary amine catalyst composition.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 24, 2019
    Inventors: Shawn G. Rider, David F. Sounik
  • Publication number: 20190322791
    Abstract: Disclosed are polyurethane-foam forming compositions, rigid polyurethane foams and methods for their production, as well as to composite articles comprising such foams sandwiched between facer substrates, including use of such composite elements for side-wall and/or roof insulating elements for refrigerated tractor trailers. The rigid polyurethane foams are produced from an isocyanate-reactive component comprising: (1) a polyol blend; (2) a halogenated hydroolefin; (3) a surfactant; (4) water; and (5) a tertiary amine catalyst composition.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 24, 2019
    Inventors: Shawn G. Rider, David F. Sounik
  • Patent number: 9834638
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: December 5, 2017
    Assignee: Covestro LLC
    Inventors: David F. Sounik, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Publication number: 20090306236
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 10, 2009
    Applicant: BAYER MATERIAL SCIENCE LLC
    Inventors: DAVID F. SOUNIK, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Patent number: 5847014
    Abstract: The present invention is directed to an isocyanate reactive mixture comprising from about 17 to about 85% by weight of one or more non-filled polyether polyols having a hydroxyl functionality of from 1.5 to 3 and molecular weights of from 1,500 to 8,000; from about 12 to about 80% by weight of one or more non-tertiary amine containing polyether polyols having a hydroxyl functionality of from 3 to 8 and a molecular weight of from 150 to 1,000; from about 0 to about 4% by weight of one or more primary or secondary diamines or amino alcohols and from 3 to about 12% by weight of water. The invention is also directed to a water-blown, energy absorbing foams made from the isocyanate reactive mixture.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: December 8, 1998
    Assignee: Bayer Corporation
    Inventors: Neil H. Nodelman, David D. Steppan, Mark A. Davolio, David F. Sounik, Alan D. Bushmire
  • Patent number: 5151483
    Abstract: The present invention is directed to a process for producing a molded part by reacting an organic isocyanate with an active hydrogen group-containing material in the presence of a reinforcing fiber mat in a closed mold via the RIM process. The key to the present invention resides in the use of relatively high viscosity components.
    Type: Grant
    Filed: March 13, 1991
    Date of Patent: September 29, 1992
    Assignee: Miles Inc.
    Inventors: Stephen J. Harasin, David F. Sounik, Timothy J. Kelly
  • Patent number: 4868224
    Abstract: The present invention is directed to a process for producing a molded product comprising(A) reacting:(i) an organic polyisocyanate having an isocyanate group content of from 5 to 45% by weight, preferably from 15 to 35% by weight, and most preferably from 20 to 35% by weight, prepared by reacting:(a) an organic di- and/or polyisocyanate, and(b) an active hydrogen containing fatty acid ester prepared by reacting an alcohol or polyol with an aliphatic, saturated or unsaturated fatty acid, said ester being characterized in that at least one aliphatic acid which contains more than 8 carbon atoms is built into the molecule, said ester further characterized as having an acid number of from 0 to 100 and a hydroxyl number of from 0 to 150 with at least one of said numbers being greater than zero, said ester having an average molecular weight of from 500 to 5000,(ii) an isocyanate reactive component comprising:(a) from about 0.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: September 19, 1989
    Assignee: Mobay Corporation
    Inventors: Stephen J. Harasin, Michael F. Hurley, Timothy J. Kelly, Kenneth J. Naleppa, Neil H. Nodelman, Donald W. Schumacher, Gregory H. Slocum, David F. Sounik