Abstract: A modular inkjet printhead assembly including a plurality of printhead modules mounted on both sides of a central rail assembly. The rail assembly includes a beam and two parallel sets of rod segments attached to upstream and downstream edges of the beam. The printhead modules include a jetting module having an array of nozzles, a first alignment tab having a first alignment datum and a second alignment datum, a second alignment tab having a third alignment datum and a fourth alignment datum, a rotational alignment feature including a fifth alignment datum, and a cross-track alignment feature including a sixth alignment datum. Portions of the alignment tabs of the jetting module are adapted to fit within corresponding notches in the beam. A clamping mechanism and a cross-track force mechanism apply forces to the jetting module that causes each alignment datum to engage with corresponding alignment features on the rail assembly.

Abstract: A modular inkjet printhead assembly including a plurality of printhead modules mounted on alternating sides of a central rail assembly. The rail assembly includes a beam and a rod attached to a side of the beam. The printhead modules include a jetting module having an array of nozzles, a first alignment tab having a first alignment datum and a second alignment datum, a second alignment tab having a third alignment datum and a fourth alignment datum, a rotational alignment feature including a fifth alignment datum, and a cross-track alignment feature including a sixth alignment datum. Portions of the alignment tabs of the jetting module are adapted to fit within corresponding notches in the beam. Each alignment datum on the printhead modules engage with corresponding alignment features on the rail assembly to position the printhead modules such that the jetting modules are tilted away from the beam.

Abstract: A modular inkjet printhead assembly including a plurality of printhead modules mounted on alternating sides of a central rail assembly. The rail assembly includes a beam and a rod attached to a side of the beam. The printhead modules include a jetting module having an array of nozzles, a first alignment tab having a first alignment datum and a second alignment datum, a second alignment tab having a third alignment datum and a fourth alignment datum, a rotational alignment feature including a fifth alignment datum, and a cross-track alignment feature including a sixth alignment datum. Portions of the alignment tabs of the jetting module are adapted to fit within corresponding notches in the beam. A jetting module clamping mechanism and a jetting module cross-track force mechanism apply forces to the jetting module that causes each alignment datum to engage with corresponding alignment features on the rail assembly.

Abstract: An inkjet printhead assembly includes a repositionable shutter mechanism adapted to block a slot through which drops of ink ejected from the array of nozzles pass before they impinge on the print medium. The shutter mechanism includes a frame, and a repositionable shutter blade extending in a cross-track direction having first and second tabs affixed to its ends. At least one of the first and second tabs includes a lever arm. The shutter blade is adapted to rotate around a pivot axis passing through the first and second tabs. An actuator is configured to apply a force to the lever arm, thereby pivoting the repositionable shutter blade about the pivot axis between a first pivot position where the shutter blade blocks the slot and a second pivot position where the shutter blade is moved away from the slot so that drops of ink can pass through the slot.

Abstract: An inkjet printhead assembly includes a rail assembly and a removable jetting module. The rail assembly includes a beam and a rod attached to the beam. A printhead module includes the jetting module and a mounting assembly. The jetting module includes an array of nozzles, a first alignment tab having a first alignment datum and a second alignment datum, a second alignment tab having a third alignment datum and a fourth alignment datum, a rotational alignment feature including a fifth alignment datum, and a cross-track alignment feature including a sixth alignment datum. The mounting assembly includes a similar set of alignment features. Portions of the alignment tabs of the jetting module and the mounting assembly are adapted to fit within corresponding notches in the beam and engage with the rod. A jetting module clamping mechanism applies a force to the jetting module causing it to engage with the rail assembly.

Abstract: A gas flow duct for use in redirecting drops of liquid ejected from a printhead in a continuous inkjet printer, including a sump, a first duct portion upstream of the sump, and a second duct portion downstream of the sump. The first duct portion rises from an entrance to an apex and then turns downward and exits into the sump, and the second duct portion rises from the sump toward an exit port. A cross-sectional area of the first duct portion is adapted to produce a gas flow velocity sufficient to transport entrained liquid through the first duct portion past the apex and into the sump. A cross-sectional area of the second duct portion is larger than the cross-sectional area of the first duct portion and is adapted to produce a gas flow velocity insufficient to transport entrained liquid through the second duct portion.

Abstract: Inkjet printing methods are provided that deflect and guide a condensation reducing airflow between a printing module and a receiver without disrupting inkjet drop placements.

Abstract: Inkjet droplets having a vaporizable carrier fluid are jetted from a printhead according to image data. A heated condensation shield between the printhead and a target area at which the printhead directs drops protects against condensation of vaporized carrier fluid and creates heat. A heat shield between the printhead and a support structure for the printhead protects the printhead and support structure from heat and condensation. A heated zone exists between the heat shield and the condensation shield. The condensation shield is heated to a temperature above a condensation temperature of vaporized carrier fluid in the second region so that ink droplets that pass through the heated zone are heated in a manner that causes ink droplets having a first concentration to spread when printed onto a paper in the target area as if the ink droplets had a higher concentration of at least one percent.

Abstract: Inkjet printing systems are provided. In one aspect an inkjet printing system has a plurality of inkjet printheads, a plurality of caps are provided with each cap has a thermally insulating separator that positions a shield between the face of one of the printheads and the target area for the printhead and creating a printing region between the shield and the target area and a shielded region between the face and the shield. The shield has at least one opening through the shield through which the nozzles of the printhead can jet the ink droplets to the target area. An energy source provides energy that can be applied to cause the shields to be heated.

Abstract: Methods for operating a printing system are provided. In one aspect, the methods can include causing an inkjet printhead that is positioned by a support structure to emit droplets of an ink including vaporizable carrier fluid toward a target area to emit droplets according to image data, using one of a plurality of shields to individually separate each one the plurality of printheads from the target area to form a shielded region between printhead and the shield and a printing region between the shield and the target area with the shield providing an opening between the shielded region and the printing region to allow the inkjet printhead to jet droplets to the target area, and supplying an energy to heat the shields to a temperature that is above a condensation temperature of the vaporized carrier fluid.

Abstract: Inkjet droplets having a vaporizable carrier fluid are jetted from a printhead according to image data. A heated condensation shield is used between a printhead and a target area at which the printhead directs drops protects against condensation of vaporized carrier fluid and creates heat. A heat shield is used between the printhead and a support structure for the printhead protects the printhead and support structure from heat and condensation. A heated zone exists between the heat shield and the condensation shield. The condensation shield is heated to a temperature above a condensation temperature of vaporized carrier fluid in the second region so that ink droplets that pass through the heated zone are heated in a manner that causes ink droplets having a first concentration to spread when printed onto a paper in the target area as if the ink droplets had a higher concentration of at least one percent.

Abstract: Inkjet printing systems are described that have deflection surfaces to guide a condensation reducing airflow between a printing module and a receiver without disrupting inkjet drop placements.

Abstract: Methods for operating an inkjet printing system are provided. In one method, a cross-module airflow is used to limit concentrations of an evaporated inkjet carrier fluid between barrier that is between inkjet printheads of a printing module and a receiver. In the method, inkjet droplets are printed along a first print line and a second print line as the receiver is moved past the first print line and as the receiver is moved past the second print line. A co-linear airflow that flows along with ink droplets to the receiver is also supplied. Between the first print line and the second print line the receiver is moved to create an integration area in which the cross-module airflow and co-linear airflow can integrate and flow from between the printing module and the receiver without disrupting the travel of ink droplets.

Abstract: Inkjet printing methods are provided that deflect and guide a condensation reducing airflow between a printing module and a receiver without disrupting inkjet drop placements.

Abstract: Condensation control systems are provided for use with inkjet printing systems that use a combination of higher resistance flow areas and lower resistance flow areas to allow a vaporized carrier fluid reducing airflow to flow between a printing module and a receiver during printing without creating observable artifacts in a print. Removal of the vaporized carrier fluid reduces condensation.

Abstract: Inkjet printing systems are described that have deflection surfaces to guide a condensation reducing airflow between a printing module and a receiver without disrupting inkjet drop placements.

Abstract: Methods for operating an inkjet printing system are provided. In one method, a cross-module airflow is used to limit concentrations of an evaporated inkjet carrier fluid between barrier that is between inkjet printheads of a printing module and a receiver. In the method, inkjet droplets are printed along a first print line and a second print line as the receiver is moved past the first print line and as the receiver is moved past the second print line. A co-linear airflow that flows along with ink droplets to the receiver is also supplied. Between the first print line and the second print line the receiver is moved to create an integration area in which the cross-module airflow and co-linear airflow can integrate and flow from between the printing module and the receiver without disrupting the travel of ink droplets.

Abstract: Inkjet printing systems are provided that use a cross-module airflow to limit condensation between a printing module and a receiver and that supply a co-linear flow of air that flows along with ink droplets toward a receiver. An integration area is created between the inkjet printhead heads, the receiver and a barrier to allow co-linear flow and cross-module flow to integrate and flow from between the printing module and the receiver without disrupting travel paths of the ink droplets.

Abstract: Inkjet printing methods are provided that deflect and guide a condensation reducing airflow between a printing module and a receiver without disrupting inkjet drop placements and that use surface energy differences to manage any condensation that arises.

Abstract: Methods for operating a printing system are provided. In one aspect, the methods can include causing an inkjet printhead that is positioned by a support structure to emit droplets of an ink including vaporizable carrier fluid toward a target area to emit droplets according to image data, using one of a plurality of shields to individually separate each one the plurality of printheads from the target area to form a shielded region between printhead and the shield and a printing region between the shield and the target area with the shield providing an opening between the shielded region and the printing region to allow the inkjet printhead to jet droplets to the target area, and supplying an energy to heat the shields to a temperature that is above a condensation temperature of the vaporized carrier fluid.