Patents by Inventor David G. Kelly
David G. Kelly has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11186741Abstract: The present invention relates to a composition comprising an aqueous dispersion of multistage polymer particles comprising a first and a second phase, wherein the first phase comprises structural units of a carboxylic acid monomer or a salt thereof, and a nonionic ethylenically unsaturated monomer; and wherein the second phase comprises a first and second polymer, wherein the first phase or the second phase first polymer or both comprise structural units of a high Tg hydrophobic monomer; and wherein the second phase second polymer comprises at least 80 percent structural units of styrene. The high Tg hydrophobic monomer is defined as being one or more of the following monomers: cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2.Type: GrantFiled: August 30, 2019Date of Patent: November 30, 2021Assignee: Rohm and Haas CompanyInventors: James K. Bardman, David G. Kelly, Michael W. Leonard
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Patent number: 10919999Abstract: The present invention relates to a method of preparing an aqueous dispersion of multistage polymer particles comprising contacting under emulsion polymerization conditions and in a staged fashion an aqueous dispersion of carboxylic acid functionalized core polymer particles with first monomers and second monomers. The core comprises structural units of a high Tg hydrophobic monomer and/or the first monomers comprise a high Tg hydrophobic monomer, and the second monomers comprise at least 80 percent styrene. The high Tg hydrophobic monomer is cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate, or a combination thereof. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2. The particles exhibit excellent collapse resistance and unusually low dry bulk density, and do not require acrylonitrile to achieve this desired combination of properties.Type: GrantFiled: August 30, 2019Date of Patent: February 16, 2021Assignee: Rohm and Haas CompanyInventors: James K. Bardman, David G. Kelly, Michael W. Leonard
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Publication number: 20200071439Abstract: The present invention relates to a method of preparing an aqueous dispersion of multistage polymer particles comprising contacting under emulsion polymerization conditions and in a staged fashion an aqueous dispersion of carboxylic acid functionalized core polymer particles with first monomers and second monomers. The core comprises structural units of a high Tg hydrophobic monomer and/or the first monomers comprise a high Tg hydrophobic monomer, and the second monomers comprise at least 80 percent styrene. The high Tg hydrophobic monomer is cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate, or a combination thereof. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2. The particles exhibit excellent collapse resistance and unusually low dry bulk density, and do not require acrylonitrile to achieve this desired combination of properties.Type: ApplicationFiled: August 30, 2019Publication date: March 5, 2020Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
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Publication number: 20200071558Abstract: The present invention relates to a composition comprising an aqueous dispersion of multistage polymer particles comprising a first and a second phase, wherein the first phase comprises structural units of a carboxylic acid monomer or a salt thereof, and a nonionic ethylenically unsaturated monomer; and wherein the second phase comprises a first and second polymer, wherein the first phase or the second phase first polymer or both comprise structural units of a high Tg hydrophobic monomer; and wherein the second phase second polymer comprises at least 80 percent structural units of styrene. The high Tg hydrophobic monomer is defined as being one or more of the following monomers: cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2.Type: ApplicationFiled: August 30, 2019Publication date: March 5, 2020Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
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Patent number: 9828509Abstract: The present invention is a composition comprising a) an aqueous dispersion of TiO2 particles encapsulated with an encapsulating acrylic or styrene-acrylic polymer comprising from structural units of diacetone acrylamide; and b) adipic acid dihydrazide. The composition is useful in coatings applications and shows a surprising improvement in gloss over compositions that do not include diacetone acrylamide functionalized encapsulating polymer and adipic acid dihydrazide.Type: GrantFiled: June 29, 2016Date of Patent: November 28, 2017Assignee: Rohm and Haas CompanyInventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
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Patent number: 9777183Abstract: The present invention relates to a process for preparing an aqueous dispersion of polymer encapsulated TiO2 particles, comprising a multistage polymerization steps that includes a relatively large amount of low Tg first monomers and a relatively small amount of high Tg second monomers that comprise a relatively high concentration of an acid monomer. The dispersion of encapsulated TiO2 particles shows significantly improved freeze-thaw stability as compared with prior art processes that do not include staging with the second monomers described herein.Type: GrantFiled: May 17, 2016Date of Patent: October 3, 2017Assignee: Rohm and Haas CompanyInventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
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Publication number: 20160340539Abstract: The present invention relates to a process for preparing an aqueous dispersion of polymer encapsulated TiO2 particles, comprising a multistage polymerization steps that includes a relatively large amount of low Tg first monomers and a relatively small amount of high Tg second monomers that comprise a relatively high concentration of an acid monomer. The dispersion of encapsulated TiO2 particles shows significantly improved freeze-thaw stability as compared with prior art processes that do not include staging with the second monomers described herein.Type: ApplicationFiled: May 17, 2016Publication date: November 24, 2016Inventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
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Patent number: 9469776Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and a polymeric binder, wherein from 35 to 90 weight percent of the polymeric binder is attached to the TiO2 particles, based on the weight of polymeric binder in the pre-paint composite. The pre-composite of the present invention is useful in paint compositions, particularly those that require freeze-thaw stability.Type: GrantFiled: February 3, 2016Date of Patent: October 18, 2016Assignee: Rohm and Haas CompanyInventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
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Patent number: 9371466Abstract: A process for encapsulating TiO2 particles by polymerizing sodium styrene sulfonate with a redox initiator system; then polymerizing a first monomer mixture comprising at least 60 wt % acrylic monomers; then polymerizing a second monomer mixture comprising at least 40 wt % vinyl ester monomers.Type: GrantFiled: September 11, 2014Date of Patent: June 21, 2016Assignee: Rohm and Haas CompanyInventors: Kathleen A. Auld, James Keith Bardman, Michele Heffner, David G. Kelly, Michael Rhodes
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Publication number: 20160152852Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and a polymeric binder, wherein from 35 to 90 weight percent of the polymeric binder is attached to the TiO2 particles, based on the weight of polymeric binder in the pre-paint composite.Type: ApplicationFiled: February 3, 2016Publication date: June 2, 2016Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
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Patent number: 9284457Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and attached and unattached polymeric binder, and a sufficient amount of a secondary alcohol ethoxylate of the formula C10-15H22-32O(CH2CH2O)xH to give 35 to 90 weight percent attachment of polymeric binder to the TiO2 particles, based on the weight of total polymeric binder in the pre-paint composite, where x is from 15 to 50; and the O(CH2CH2O)xH group is bonded to a CH group on the C10-15H22-32 chain. The present invention also relates to a coatings composition containing the composite as well as a process for preparing the pre-paint composite and the coatings composition.Type: GrantFiled: November 10, 2014Date of Patent: March 15, 2016Assignee: Rohm and Haas CompanyInventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
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Publication number: 20150141546Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and attached and unattached polymeric binder, and a sufficient amount of a secondary alcohol ethoxylate of the formula C10-15H22-32O(CH2CH2O)xH to give 35 to 90 weight percent attachment of polymeric binder to the TiO2 particles, based on the weight of total polymeric binder in the pre-paint composite, where x is from 15 to 50; and the O(CH2CH2O)xH group is bonded to a CH group on the C10-15H22-32 chain. The present invention also relates to a coatings composition containing the composite as well as a process for preparing the pre-paint composite and the coatings composition.Type: ApplicationFiled: November 10, 2014Publication date: May 21, 2015Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
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Publication number: 20150079397Abstract: A process for encapsulating TiO2 particles by polymerizing sodium styrene sulfonate with a redox initiator system; then polymerizing a first monomer mixture comprising at least 60 wt % acrylic monomers; then polymerizing a second monomer mixture comprising at least 40 wt % vinyl ester monomers.Type: ApplicationFiled: September 11, 2014Publication date: March 19, 2015Inventors: Kathleen A. Auld, James Keith Bardman, Michele Heffner, David G. Kelly, Michael Rhodes
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Patent number: 8697217Abstract: The polishing pad is useful for polishing at least one of magnetic, optical and semiconductor substrates. The polishing pad includes a polishing layer having a polyurethane window. The polyurethane window has a cross-linked structure formed with an aliphatic or cycloaliphatic isocyanate and a polyol in a prepolymer mixture. The prepolymer mixture is reacted with a chain extender having OH or NH2 groups and having an OH or NH2 to unreacted NCO stoichiometry less than 95%. The polyurethane window has a time dependent strain less than or equal to 0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 140 minutes, a Shore D hardness of 45 to 90 and an optical double pass transmission of at least 15% at a wavelength of 400 nm for a sample thickness of 1.3 mm.Type: GrantFiled: January 15, 2010Date of Patent: April 15, 2014Assignee: Rohm and Haas Electronics Materials CMP Holdings, Inc.Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
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Patent number: 8257545Abstract: A chemical mechanical polishing pad is provided, comprising: a polishing layer having a polishing surface; and, a light stable polymeric endpoint detection window, comprising: a polyurethane reaction product of an aromatic polyamine containing amine moieties and an isocyanate terminated prepolymer polyol containing unreacted —NCO moieties; and, a light stabilizer component comprising at least one of a UV absorber and a hindered amine light stabilizer; wherein the aromatic polyamine and the isocyanate terminated prepolymer polyol are provided at an amine moiety to unreacted —NCO moiety stoichiometric ratio of <95%; wherein the light stable polymeric endpoint detection window exhibits a time dependent strain of ?0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 100 minutes and an optical double pass transmission of ?15% at a wavelength of 380 nm for a window thickness of 1.Type: GrantFiled: September 29, 2010Date of Patent: September 4, 2012Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
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Publication number: 20120077418Abstract: A chemical mechanical polishing pad is provided, comprising: a polishing layer having a polishing surface; and, a light stable polymeric endpoint detection window, comprising: a polyurethane reaction product of an aromatic polyamine containing amine moieties and an isocyanate terminated prepolymer polyol containing unreacted —NCO moieties; and, a light stabilizer component comprising at least one of a UV absorber and a hindered amine light stabilizer; wherein the aromatic polyamine and the isocyanate terminated prepolymer polyol are provided at an amine moiety to unreacted —NCO moiety stoichiometric ratio of <95%; wherein the light stable polymeric endpoint detection window exhibits a time dependent strain of ?0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 100 minutes and an optical double pass transmission of ?15% at a wavelength of 380 nm for a window thickness of 1.Type: ApplicationFiled: September 29, 2010Publication date: March 29, 2012Applicant: Rohm and Haas Electronic Materials CMP Holdings, Inc.Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
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Publication number: 20110177758Abstract: The polishing pad is useful for polishing at least one of magnetic, optical and semiconductor substrates. The polishing pad includes a polishing layer having a polyurethane window. The polyurethane window has a cross-linked structure formed with an aliphatic or cycloaliphatic isocyanate and a polyol in a prepolymer mixture. The prepolymer mixture is reacted with a chain extender having OH or NH2 groups and having an OH or NH2 to unreacted NCO stoichiometry less than 95%. The polyurethane window has a time dependent strain less than or equal to 0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 140 minutes, a Shore D hardness of 45 to 90 and an optical double pass transmission of at least 15% at a wavelength of 400 nm for a sample thickness of 1.3 mm.Type: ApplicationFiled: January 15, 2010Publication date: July 21, 2011Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly