Patents by Inventor David G. Kelly

David G. Kelly has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11186741
    Abstract: The present invention relates to a composition comprising an aqueous dispersion of multistage polymer particles comprising a first and a second phase, wherein the first phase comprises structural units of a carboxylic acid monomer or a salt thereof, and a nonionic ethylenically unsaturated monomer; and wherein the second phase comprises a first and second polymer, wherein the first phase or the second phase first polymer or both comprise structural units of a high Tg hydrophobic monomer; and wherein the second phase second polymer comprises at least 80 percent structural units of styrene. The high Tg hydrophobic monomer is defined as being one or more of the following monomers: cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: November 30, 2021
    Assignee: Rohm and Haas Company
    Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
  • Patent number: 10919999
    Abstract: The present invention relates to a method of preparing an aqueous dispersion of multistage polymer particles comprising contacting under emulsion polymerization conditions and in a staged fashion an aqueous dispersion of carboxylic acid functionalized core polymer particles with first monomers and second monomers. The core comprises structural units of a high Tg hydrophobic monomer and/or the first monomers comprise a high Tg hydrophobic monomer, and the second monomers comprise at least 80 percent styrene. The high Tg hydrophobic monomer is cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate, or a combination thereof. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2. The particles exhibit excellent collapse resistance and unusually low dry bulk density, and do not require acrylonitrile to achieve this desired combination of properties.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: February 16, 2021
    Assignee: Rohm and Haas Company
    Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
  • Publication number: 20200071439
    Abstract: The present invention relates to a method of preparing an aqueous dispersion of multistage polymer particles comprising contacting under emulsion polymerization conditions and in a staged fashion an aqueous dispersion of carboxylic acid functionalized core polymer particles with first monomers and second monomers. The core comprises structural units of a high Tg hydrophobic monomer and/or the first monomers comprise a high Tg hydrophobic monomer, and the second monomers comprise at least 80 percent styrene. The high Tg hydrophobic monomer is cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate, or a combination thereof. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2. The particles exhibit excellent collapse resistance and unusually low dry bulk density, and do not require acrylonitrile to achieve this desired combination of properties.
    Type: Application
    Filed: August 30, 2019
    Publication date: March 5, 2020
    Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
  • Publication number: 20200071558
    Abstract: The present invention relates to a composition comprising an aqueous dispersion of multistage polymer particles comprising a first and a second phase, wherein the first phase comprises structural units of a carboxylic acid monomer or a salt thereof, and a nonionic ethylenically unsaturated monomer; and wherein the second phase comprises a first and second polymer, wherein the first phase or the second phase first polymer or both comprise structural units of a high Tg hydrophobic monomer; and wherein the second phase second polymer comprises at least 80 percent structural units of styrene. The high Tg hydrophobic monomer is defined as being one or more of the following monomers: cyclohexyl methacrylate, isobornyl methacrylate, 4-t-butyl methacrylate, t-butylstyrene, or n-butyl methacrylate. The multistage polymer particles are useful as opaque polymers, which are used in pigmented coating formulations to reduce the load of TiO2.
    Type: Application
    Filed: August 30, 2019
    Publication date: March 5, 2020
    Inventors: James K. Bardman, David G. Kelly, Michael W. Leonard
  • Patent number: 9828509
    Abstract: The present invention is a composition comprising a) an aqueous dispersion of TiO2 particles encapsulated with an encapsulating acrylic or styrene-acrylic polymer comprising from structural units of diacetone acrylamide; and b) adipic acid dihydrazide. The composition is useful in coatings applications and shows a surprising improvement in gloss over compositions that do not include diacetone acrylamide functionalized encapsulating polymer and adipic acid dihydrazide.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: November 28, 2017
    Assignee: Rohm and Haas Company
    Inventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
  • Patent number: 9777183
    Abstract: The present invention relates to a process for preparing an aqueous dispersion of polymer encapsulated TiO2 particles, comprising a multistage polymerization steps that includes a relatively large amount of low Tg first monomers and a relatively small amount of high Tg second monomers that comprise a relatively high concentration of an acid monomer. The dispersion of encapsulated TiO2 particles shows significantly improved freeze-thaw stability as compared with prior art processes that do not include staging with the second monomers described herein.
    Type: Grant
    Filed: May 17, 2016
    Date of Patent: October 3, 2017
    Assignee: Rohm and Haas Company
    Inventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
  • Publication number: 20160340539
    Abstract: The present invention relates to a process for preparing an aqueous dispersion of polymer encapsulated TiO2 particles, comprising a multistage polymerization steps that includes a relatively large amount of low Tg first monomers and a relatively small amount of high Tg second monomers that comprise a relatively high concentration of an acid monomer. The dispersion of encapsulated TiO2 particles shows significantly improved freeze-thaw stability as compared with prior art processes that do not include staging with the second monomers described herein.
    Type: Application
    Filed: May 17, 2016
    Publication date: November 24, 2016
    Inventors: James C. Bohling, David G. Kelly, Pu Luo, Yogesh Tiwary
  • Patent number: 9469776
    Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and a polymeric binder, wherein from 35 to 90 weight percent of the polymeric binder is attached to the TiO2 particles, based on the weight of polymeric binder in the pre-paint composite. The pre-composite of the present invention is useful in paint compositions, particularly those that require freeze-thaw stability.
    Type: Grant
    Filed: February 3, 2016
    Date of Patent: October 18, 2016
    Assignee: Rohm and Haas Company
    Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
  • Patent number: 9371466
    Abstract: A process for encapsulating TiO2 particles by polymerizing sodium styrene sulfonate with a redox initiator system; then polymerizing a first monomer mixture comprising at least 60 wt % acrylic monomers; then polymerizing a second monomer mixture comprising at least 40 wt % vinyl ester monomers.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: June 21, 2016
    Assignee: Rohm and Haas Company
    Inventors: Kathleen A. Auld, James Keith Bardman, Michele Heffner, David G. Kelly, Michael Rhodes
  • Publication number: 20160152852
    Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and a polymeric binder, wherein from 35 to 90 weight percent of the polymeric binder is attached to the TiO2 particles, based on the weight of polymeric binder in the pre-paint composite.
    Type: Application
    Filed: February 3, 2016
    Publication date: June 2, 2016
    Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
  • Patent number: 9284457
    Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and attached and unattached polymeric binder, and a sufficient amount of a secondary alcohol ethoxylate of the formula C10-15H22-32O(CH2CH2O)xH to give 35 to 90 weight percent attachment of polymeric binder to the TiO2 particles, based on the weight of total polymeric binder in the pre-paint composite, where x is from 15 to 50; and the O(CH2CH2O)xH group is bonded to a CH group on the C10-15H22-32 chain. The present invention also relates to a coatings composition containing the composite as well as a process for preparing the pre-paint composite and the coatings composition.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: March 15, 2016
    Assignee: Rohm and Haas Company
    Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
  • Publication number: 20150141546
    Abstract: The present invention relates to a pre-paint composite comprising an aqueous slurry of TiO2 particles and attached and unattached polymeric binder, and a sufficient amount of a secondary alcohol ethoxylate of the formula C10-15H22-32O(CH2CH2O)xH to give 35 to 90 weight percent attachment of polymeric binder to the TiO2 particles, based on the weight of total polymeric binder in the pre-paint composite, where x is from 15 to 50; and the O(CH2CH2O)xH group is bonded to a CH group on the C10-15H22-32 chain. The present invention also relates to a coatings composition containing the composite as well as a process for preparing the pre-paint composite and the coatings composition.
    Type: Application
    Filed: November 10, 2014
    Publication date: May 21, 2015
    Inventors: David G. Kelly, Pu Luo, Michael Rhodes, Yogesh Tiwary
  • Publication number: 20150079397
    Abstract: A process for encapsulating TiO2 particles by polymerizing sodium styrene sulfonate with a redox initiator system; then polymerizing a first monomer mixture comprising at least 60 wt % acrylic monomers; then polymerizing a second monomer mixture comprising at least 40 wt % vinyl ester monomers.
    Type: Application
    Filed: September 11, 2014
    Publication date: March 19, 2015
    Inventors: Kathleen A. Auld, James Keith Bardman, Michele Heffner, David G. Kelly, Michael Rhodes
  • Patent number: 8697217
    Abstract: The polishing pad is useful for polishing at least one of magnetic, optical and semiconductor substrates. The polishing pad includes a polishing layer having a polyurethane window. The polyurethane window has a cross-linked structure formed with an aliphatic or cycloaliphatic isocyanate and a polyol in a prepolymer mixture. The prepolymer mixture is reacted with a chain extender having OH or NH2 groups and having an OH or NH2 to unreacted NCO stoichiometry less than 95%. The polyurethane window has a time dependent strain less than or equal to 0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 140 minutes, a Shore D hardness of 45 to 90 and an optical double pass transmission of at least 15% at a wavelength of 400 nm for a sample thickness of 1.3 mm.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: April 15, 2014
    Assignee: Rohm and Haas Electronics Materials CMP Holdings, Inc.
    Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
  • Patent number: 8257545
    Abstract: A chemical mechanical polishing pad is provided, comprising: a polishing layer having a polishing surface; and, a light stable polymeric endpoint detection window, comprising: a polyurethane reaction product of an aromatic polyamine containing amine moieties and an isocyanate terminated prepolymer polyol containing unreacted —NCO moieties; and, a light stabilizer component comprising at least one of a UV absorber and a hindered amine light stabilizer; wherein the aromatic polyamine and the isocyanate terminated prepolymer polyol are provided at an amine moiety to unreacted —NCO moiety stoichiometric ratio of <95%; wherein the light stable polymeric endpoint detection window exhibits a time dependent strain of ?0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 100 minutes and an optical double pass transmission of ?15% at a wavelength of 380 nm for a window thickness of 1.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: September 4, 2012
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
  • Publication number: 20120077418
    Abstract: A chemical mechanical polishing pad is provided, comprising: a polishing layer having a polishing surface; and, a light stable polymeric endpoint detection window, comprising: a polyurethane reaction product of an aromatic polyamine containing amine moieties and an isocyanate terminated prepolymer polyol containing unreacted —NCO moieties; and, a light stabilizer component comprising at least one of a UV absorber and a hindered amine light stabilizer; wherein the aromatic polyamine and the isocyanate terminated prepolymer polyol are provided at an amine moiety to unreacted —NCO moiety stoichiometric ratio of <95%; wherein the light stable polymeric endpoint detection window exhibits a time dependent strain of ?0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 100 minutes and an optical double pass transmission of ?15% at a wavelength of 380 nm for a window thickness of 1.
    Type: Application
    Filed: September 29, 2010
    Publication date: March 29, 2012
    Applicant: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
  • Publication number: 20110177758
    Abstract: The polishing pad is useful for polishing at least one of magnetic, optical and semiconductor substrates. The polishing pad includes a polishing layer having a polyurethane window. The polyurethane window has a cross-linked structure formed with an aliphatic or cycloaliphatic isocyanate and a polyol in a prepolymer mixture. The prepolymer mixture is reacted with a chain extender having OH or NH2 groups and having an OH or NH2 to unreacted NCO stoichiometry less than 95%. The polyurethane window has a time dependent strain less than or equal to 0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 140 minutes, a Shore D hardness of 45 to 90 and an optical double pass transmission of at least 15% at a wavelength of 400 nm for a sample thickness of 1.3 mm.
    Type: Application
    Filed: January 15, 2010
    Publication date: July 21, 2011
    Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly