Abstract: A steering shaft assembly includes a male shaft having a plurality of splines formed thereon, each of the splines terminating at a spline end, wherein each of the spline ends form an angle of about 90 degrees relative to a longitudinal direction of the splines. The steering shaft assembly also includes a female shaft including a plurality of stakes located proximate an end of the female shaft, the stakes retaining the male shaft at an interface between the stakes and the spline ends.

Abstract: A steering assembly includes a pinion shaft. The steering assembly also includes a yoke defining a space for axially receiving the pinion shaft and defining an access path for receiving a fastener that couples the pinion shaft to the yoke. The steering assembly further includes an error-proofing device fixed to the yoke and having a deflectable portion blocking the access path in an initial position and deflectable upon contact with the pinion shaft to be clear of the access path in a final assembly position to ensure that the pinion shaft is assembled to the yoke at a predetermined axial position.

Abstract: A steering shaft assembly includes a male shaft having a plurality of splines formed thereon, each of the splines terminating at a spline end, wherein each of the spline ends form an angle of about 90 degrees relative to a longitudinal direction of the splines. The steering shaft assembly also includes a female shaft including a plurality of stakes located proximate an end of the female shaft, the stakes retaining the male shaft at an interface between the stakes and the spline ends.

Abstract: A steering assembly includes a pinion shaft. The steering assembly also includes a yoke defining a space for axially receiving the pinion shaft and defining an access path for receiving a fastener that couples the pinion shaft to the yoke. The steering assembly further includes an error-proofing device fixed to the yoke and having a deflectable portion blocking the access path in an initial position and deflectable upon contact with the pinion shaft to be clear of the access path in a final assembly position to ensure that the pinion shaft is assembled to the yoke at a predetermined axial position.

Abstract: A shaft coupling assembly includes a male shaft having a splined portion including a plurality of male shaft teeth formed on an outer surface of the male shaft, a lead-in zone formed on at least one tooth of the plurality of male shaft teeth, the lead-in zone including a pair of flank surfaces, a female shaft having a splined portion including a plurality of female shaft teeth formed on an inner surface of the female shaft, and a first flank surface and a second flank surface formed on adjacent female shaft teeth of the plurality of female teeth. The first flank surface and the second flank surface are stepped from each other such that a first distance between first flank surfaces of the adjacent female shaft teeth is greater than a second distance between second flank surfaces of the adjacent female shaft teeth.

Abstract: In accordance with an exemplary embodiment of the invention, a shaft coupling is provided. The shaft coupling comprises a first shaft having a splined outer surface, a tubular second shaft having an end surface and a splined inner surface, the second shaft receiving the first shaft along a longitudinal axis of the second shaft, and at least one stake extending axially into the second shaft end surface. The at least one stake deforms at least a portion of the splined inner surface to facilitate an interference fit between the first and second shafts and configured to resist a predetermined axial separation load being applied to the first and second shafts.

Abstract: In accordance with an exemplary embodiment of the invention, a shaft coupling is provided. The shaft coupling comprises a first shaft having a splined outer surface, a tubular second shaft having an end surface and a splined inner surface, the second shaft receiving the first shaft along a longitudinal axis of the second shaft, and at least one stake extending axially into the second shaft end surface. The at least one stake deforms at least a portion of the splined inner surface to facilitate an interference fit between the first and second shafts and configured to resist a predetermined axial separation load being applied to the first and second shafts.

Abstract: An electrical connector provides terminal position assurance and wire cover features in a single integrated structure. The connector has a body defining a cavity for receiving one or more terminal carriers having aligned terminal receiving passageways opening at an end surface. A slide member cooperates with the connector body to positionally fix the terminal carrier and to integrally support the wire cover to overlay the end surface to dress conductors emerging there from in a preferred orientation.