Patents by Inventor David Gavia

David Gavia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11066875
    Abstract: An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A ratio of a cutting profile height of the earth-boring tool and a diameter of the earth-boring tool may be within a range of about 0.15 and about 0.25. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: July 20, 2021
    Assignee: Baker Hughes Holdings LLC
    Inventors: Steven Craig Russell, William Schoen, David Gavia
  • Patent number: 10914123
    Abstract: An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: February 9, 2021
    Assignee: Baker Hughes Holdings, LLC
    Inventors: Steven Craig Russell, William Schoen, David Gavia
  • Publication number: 20190316420
    Abstract: An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.
    Type: Application
    Filed: April 11, 2019
    Publication date: October 17, 2019
    Inventors: Steven Craig Russell, William Schoen, David Gavia
  • Publication number: 20190284877
    Abstract: An earth-boring tool comprises a body, a plurality of blades, and cutting elements. The body has a face at a leading end thereof and comprises a cone region, a nose region, a flank region, a shoulder region, and a gage region. The plurality of blades extends longitudinally and radially over the face. The cutting elements are disposed within the shoulder region of the body on different blades of the plurality of blades than one another, a first of the cutting elements exhibiting a different size than a second of the cutting elements. A method of forming an earth-boring tool and a method of forming a borehole in a subterranean formation are also described.
    Type: Application
    Filed: June 6, 2019
    Publication date: September 19, 2019
    Inventors: David Gavia, Kenneth R. Evans, Bibek Ghimire
  • Publication number: 20190271194
    Abstract: An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A ratio of a cutting profile height of the earth-boring tool and a diameter of the earth-boring tool may be within a range of about 0.15 and about 0.25. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.
    Type: Application
    Filed: February 27, 2019
    Publication date: September 5, 2019
    Inventors: Steven Craig Russell, William Schoen, David Gavia
  • Patent number: 10344537
    Abstract: An earth-boring tool comprises a body, a plurality of blades, and cutting elements. The body has a face at a leading end thereof and comprises a cone region, a nose region, a flank region, a shoulder region, and a gage region. The plurality of blades extends longitudinally and radially over the face. The cutting elements are disposed within the shoulder region of the body on different blades of the plurality of blades than one another, a first of the cutting elements exhibiting a different size than a second of the cutting elements. A method of forming an earth-boring tool and a method of forming a borehole in a subterranean formation are also described.
    Type: Grant
    Filed: July 28, 2016
    Date of Patent: July 9, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Kenneth R. Evans, Bibek Ghimire
  • Publication number: 20180030787
    Abstract: An earth-boring tool comprises a body, a plurality of blades, and cutting elements. The body has a face at a leading end thereof and comprises a cone region, a nose region, a flank region, a shoulder region, and a gage region. The plurality of blades extends longitudinally and radially over the face. The cutting elements are disposed within the shoulder region of the body on different blades of the plurality of blades than one another, a first of the cutting elements exhibiting a different size than a second of the cutting elements. A method of forming an earth-boring tool and a method of forming a borehole in a subterranean formation are also described.
    Type: Application
    Filed: July 28, 2016
    Publication date: February 1, 2018
    Inventors: David Gavia, Kenneth R. Evans, Bibek Ghimire
  • Patent number: 9359825
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: June 7, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Patent number: 9200483
    Abstract: Earth-boring drill bits may include a bit body including blades extending radially over a face of the earth-boring drill bit and cutting elements attached to each blade. Only cutting elements including planar cutting faces may be attached to at least one of the blades. Only cutting elements including nonplanar cutting faces may be attached to at least another of the blades. Only cutting elements including planar cutting faces or only cutting elements including nonplanar cutting faces may be attached to each of the blades. Only cutting elements including nonplanar cutting faces may be attached to a number of the blades that may be unequal to a number of the blades to which only cutting elements comprising planar cutting faces may be attached.
    Type: Grant
    Filed: October 3, 2014
    Date of Patent: December 1, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Patent number: 9033066
    Abstract: Nozzles for drilling tools, such as rotary-type drag bits and roller cone bits, a drilling tool and drilling assembly comprising nozzles, and methods of conveying drilling fluid through a nozzle for use in drilling subterranean formations are provided. A nozzle may include a substantially cylindrical nozzle body having an axis and an inlet port with a primary passage extending therethrough, and at least one secondary passage that diverges from the primary passage at an exit port.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: May 19, 2015
    Assignee: Baker Hughes Incorporated
    Inventor: David Gavia
  • Publication number: 20150034394
    Abstract: Earth-boring drill bits may include a bit body including blades extending radially over a face of the earth-boring drill bit and cutting elements attached to each blade. Only cutting elements including planar cutting faces may be attached to at least one of the blades. Only cutting elements including nonplanar cutting faces may be attached to at least another of the blades. Only cutting elements including planar cutting faces or only cutting elements including nonplanar cutting faces may be attached to each of the blades. Only cutting elements including nonplanar cutting faces may be attached to a number of the blades that may be unequal to a number of the blades to which only cutting elements comprising planar cutting faces may be attached.
    Type: Application
    Filed: October 3, 2014
    Publication date: February 5, 2015
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Patent number: 8851207
    Abstract: Earth-boring drill bits comprise a bit body having a plurality of radially extending blades and a plurality of cutting elements attached to the plurality of radially extending blades. Only gouging cutting elements are attached to at least one blade of the plurality of radially extending blades. Only shearing cutting elements are attached to at least another blade of the plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades of the plurality of radially extending blades that is different from a number of blades of the plurality of radially extending blades to which only gouging cutting elements are attached. Methods of forming an earth-boring drill bit comprise forming a bit body including a plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades different from a number of blades to which only gouging cutting elements are attached.
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: October 7, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Patent number: 8794356
    Abstract: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: August 5, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Rudolf Carl Pessier, Danny E. Scott, David Gavia, Juan Miguel Bilen, Anthony A. DiGiovanni
  • Patent number: 8505634
    Abstract: Earth-boring tools include combinations of shearing cutting elements and gouging cutting elements on a blade of the earth-boring tools. In some embodiments, a gouging cutting element may be disposed adjacent to a shearing cutting element on a blade of an earth-boring tool. Methods of forming earth-boring tools include providing such combination of at least one shearing cutting element and at least one gouging cutting element on a blade of an earth-boring tool.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: August 13, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Danny E. Scott, Rudolf Carl Pessier, David Gavia, Juan Miguel Bilen
  • Patent number: 8316967
    Abstract: Earth-boring tools comprise a body including a face at a leading end thereof and a shank at a trailing end. At least one primary blade may extend radially outward over the face and may comprise a plurality of cutting elements disposed thereon. At least one secondary blade may also extend radially outward over a portion of the face and the at least one secondary blade may comprise a plurality of cutting elements disposed thereon only over at least a portion of an area of greatest work rate per cutting element. Methods of forming earth-boring tools and methods of designing earth-boring tools are also disclosed.
    Type: Grant
    Filed: November 5, 2008
    Date of Patent: November 27, 2012
    Assignee: Baker Hughes Incorporated
    Inventor: David Gavia
  • Publication number: 20120279785
    Abstract: Earth-boring drill bits comprise a bit body having a plurality of radially extending blades and a plurality of cutting elements attached to the plurality of radially extending blades. Only gouging cutting elements are attached to at least one blade of the plurality of radially extending blades. Only shearing cutting elements are attached to at least another blade of the plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades of the plurality of radially extending blades that is different from a number of blades of the plurality of radially extending blades to which only gouging cutting elements are attached. Methods of forming an earth-boring drill bit comprise forming a bit body including a plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades different from a number of blades to which only gouging cutting elements are attached.
    Type: Application
    Filed: May 5, 2011
    Publication date: November 8, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Publication number: 20120234608
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Application
    Filed: August 7, 2009
    Publication date: September 20, 2012
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Publication number: 20110192651
    Abstract: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.
    Type: Application
    Filed: February 7, 2011
    Publication date: August 11, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Nicholas J. Lyons, Rudolf Carl Pessier, Danny E. Scott, David Gavia, Juan Miguel Bilen
  • Publication number: 20110155472
    Abstract: Earth-boring tools include combinations of shearing cutting elements and gouging cutting elements on a blade of the earth-boring tools. In some embodiments, a gouging cutting element may be disposed adjacent to a shearing cutting element on a blade of an earth-boring tool. Methods of forming earth-boring tools include providing such combination of at least one shearing cutting element and at least one gouging cutting element on a blade of an earth-boring tool.
    Type: Application
    Filed: June 3, 2010
    Publication date: June 30, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Nicholas J. Lyons, Danny E. Scott, Rudolf Carl Pessier, David Gavia, Juan Miguel Bilen
  • Patent number: 7896106
    Abstract: A rotary drag bit exhibiting enhanced cutting efficiency and extended life is provided. The rotary drag bit comprises a bit body having a face surface, and a plurality of cutters coupled to the face surface of the bit body. The plurality of cutters comprises at least one pilot cutter and a rotationally trailing larger, primary cutter at substantially the same radius and, optionally of slightly less exposure. The pilot cutter is sized and positioned to pre-fracture the formation and perform an initial cut, while the primary cutter removes weakened, remaining formation material along the same rotational path. A method to pre-fracture subterranean formations using a rotary drag bit having a pilot cutter configuration is also provided.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: March 1, 2011
    Assignee: Baker Hughes Incorporated
    Inventor: David Gavia