Abstract: A belt conveyor or belt accumulator includes at least two tandem zones, each of which is defined by a motorized roller and at least one idler roller positioned along and between opposite sidewalls of the conveyor and a continuous belt routed around the motorized roller and the idler roller or rollers. The motorized roller is operable to drive the belt around the rollers to move articles along the respective zone. The belt may have a low modulus characteristic and may be initially stretched at least 0.75% in its lengthwise direction when the belt is reeved or routed around the rollers. The motorized roller of each zone may be independently operable, such as in response to an article sensor at each zone, to convey or accumulate articles on the respective zone of the belt conveyor.

Abstract: An automatic tray-handling system for use with a mail sorter (26) having a plurality of tray supporters, comprises a transporter (50) having a conveying surface (56) and an insertion/extraction assembly (58); and respective feed (44a, 44b) and discharge conveyors (46a, 46b) adapted to feed empty trays (38) to the transporter conveying surface (56) and receiving at least partially full trays (38) from the transporter conveying surface. The insertion/extraction assembly (58) is adapted to insert empty trays (38) to tray support areas and remove at least partially full trays (38) from tray support areas. The conveying surface operational is adapted to receive empty trays (38) from the feed conveyor (44a, 44b) and at least partially full trays (38) from the insertion/extraction assembly (58). Moreover from the conveying surface empty trays are dischargeable to the insertion/extraction assembly (58) and to the discharge conveyor (46a, 46b).

Abstract: A contact assembly for an accumulation conveyor includes a support member having a cavity dimensioned to receive a force producing device. A contact member is positioned between the force producing device and the conveying rollers and reciprocates with respect to the conveying rollers. The contact member includes a wheel assembly which, when vertically reciprocated by the force-producing device, places the drive belt into driving contact with the conveying rollers. The wheel assembly is configured to move in a substantially transverse direction to the direction of movement of the drive belt to maintain alignment between the drive belt and the contact assembly.

Abstract: A contact assembly for an accumulation conveyor includes a support member having a cavity dimensioned to receive a force producing device. A contact member is positioned between the force producing device and the conveying rollers and reciprocates with respect to the conveying rollers. The contact member includes a wheel assembly which, when vertically reciprocated by the force-producing device, places the drive belt into driving contact with the conveying rollers. The wheel assembly is configured to move in a substantially transverse direction to the direction of movement of the drive belt to maintain alignment between the drive belt and the contact assembly.

Abstract: A contact assembly for an accumulation conveyor includes a support member having a cavity dimensioned to receive a force producing device. A contact member is positioned between the force producing device and the conveying rollers and reciprocates with respect to the conveying rollers. The contact member includes a wheel assembly which, when vertically reciprocated by the force-producing device, places the drive belt into driving contact with the conveying rollers. The wheel assembly is configured to move in a substantially transverse direction to the direction of movement of the drive belt to maintain alignment between the drive belt and the contact assembly.

Abstract: A contact assembly for an accumulation conveyor includes a support member having a cavity dimensioned to receive a force producing device. A contact member is positioned between the force producing device and the conveying rollers and reciprocates with respect to the conveying rollers. The contact member includes a platform which supports a pair of cantilevered contact rollers journaled at opposing ends of the platform. When the platform is vertically reciprocated by the force-producing device, the contact rollers in driving engagement with a drive belt are forced upward, placing the drive belt into driving contact with the conveying rollers.

Abstract: An accumulation conveyor includes an endless drive belt that is juxtaposed with a multiplicity of rollers and at least one control device for selectively moving the drive belt into driving engagement with the rollers. The drive belt has a high-friction face engaging the rollers and a low-friction backing engaging the control device. The control device includes a support member having a cavity formed therein and a force-producing device in the cavity. A contact member is positioned between the force-producing device and rollers and reciprocates with respect to the rollers. A signal manifold is mounted to the support member and interconnects with the force-producing device and with signal manifolds of adjacent control devices.

Abstract: An article unscrambler and aligner is disclosed which receives articles of different sizes in random order and position, and using plural side-by-side lanes each of which lanes has driven article transport rollers at different speeds, which speeds are uniform for the length of the lane, but are progressively higher in each lane toward one side of the unscrambler in order to provide a lateral linear speed increase. This speed increase causes separation and rotation of the articles and also causes them to arrange in single file along one side of the unscrambler's surface and so discharge them onto a conveyor at the end of the unscrambler remote from that at which the articles were received. One or more lanes are composed of rollers of tapered diameter in order to make the lateral speed increase more uniform.

Abstract: An accumulation conveyor includes a product sensor that is positioned along the conveyor at a particular zone for sensing the presence of product at that zone and for causing actuation of the zone upstream of that product sensor with respect to product movement along the accumulation conveyor. The product sensor includes an arm that is selectively positioned in the path of product being conveyed, a switch having an actuation member juxtaposed with the arm, and a force-producing member responsive to actuation of the downstream zone actuator in order to apply a force to the switch and, in turn, retract the sensor. This may be accomplished by physically locating the product sensor within the downstream zone and providing an actuator for that downstream zone that is mechanically coupled to the product sensor physically located within that zone.

Abstract: A pneumatic accumulation conveyor has an anti-singulation control capable of deactivating the drive of a zone if the product sensor for that zone and substantially all of the product sensors downstream of that zone sense the presence of product in order to produce an accumulation portion with no zones actuated and is capable of activating the drive of a zone if any of the drives downstream of the associated zone are actuated in order to produce a transport portion in which all zones upstream of any actuated drive are actuated to transport product without singulation of any upstream grouped product. The accumulation conveyor is controlled by retractable product sensors positioned at particular locations along the product conveyor in order to sense the presence of product at the particular locations.

Abstract: A non-powered, self-position-adjusting track intersection pin guide, or switch, is provided having a plate member that pivots in the plane of the crossing guide tracks that move article diverter shoes of a positive displacement sortation conveyor in a predetermined manner relative to the supporting surface of the conveyor. The plate member pivots between a first position guiding the diverter shoe guide elements along a first path and a second position guiding the diverter shoe guide elements along a second path. The plate member includes first and second cam members defining first and second cam surfaces. First and second guiding surfaces are additionally defined on the plate member, whereby the cam surfaces are selectively positioned in the first and second paths for actuations by a guide element moving along the respective path in order to rotate the cam surfaces and the guiding surfaces about a common pivot in order to guide movement of the guide elements.

Abstract: A switch for use at the intersection of two pallet pin guide tracks in a conveyor, the switch having a switch plate with a recessed pallet pin channel therein, a pivot pin supporting the switch plate for pivotal movement to align the pin channel with either one of the tracks, a locking device for alternately holding the switch plate in alignment with each of the guide tracks, a pallet actuatable device for releasing the switch plate from the locking device when the pallet approaches the switch along the guide tracks with which the guide pin track of the switch is not aligned and a suface of the switch plate for causing it to pivot about its pivot pin to align its guide pin track with an approaching pallet pin.

Abstract: A sortation system includes a plurality of slats connected at opposite ends in spaced relation with each other to a pair of endless chains. The slats define a conveying surface moving longitudinally along a frame. A plurality of diverter shoes are provided. Each diverter shoe is movably mounted on one of the slats for lateral movement with respect to the conveying surface. Each slat is defined by a wall formed as a right cylinder including an outer surface having a planar upper portion defining the conveying surface, each diverter shoe having a support portion including a substantially continuous glide surface surrounding the wall, the glide surface having substantially the same configuration as the outer surface of the slat.

Abstract: A flowsplitting conveyor device for controlling a load imposed on a conveyor utilizes a load allocating device which is capable of dividing a incoming load between two receiving conveyors for the purpose of balancing the load between the two receiving conveyors or it can be used to allocate the entire load to either one of the receiving conveyors.

Abstract: A conveyor including an endless, driven surface for transporting articles and article diverting shoes having a depending guide pin to control their direction of travel. The shoes divert the articles from the conveyor path. The diverter shoes utilize a plate-like gate positioned at an angle to the direction of diverter shoe movement along the conveyor path. The gate is at one end of an arm which extends laterally from the path of travel of the diverter shoes and their depending pins. This gate is pivotally supported between its ends. The end of the arm opposite from the gate is secured to the armature of a solenoid which, when energized, causes the gate to be pivoted upwardly into erected, pallet diverting position with its path of movement being substantially vertical. Upon deenergization of the solenoid, a spring retracts the gate. As a result of this arrangement, the movement of the gate is limited to about one inch, is both substantially vertical and almost instantaneous.

Abstract: A fuel injection nozzle is provided with a pressure actuated injection valve with a first spring and a second spring operatively associated therewith to permit two stage opening of the injection valve, these spring also controlling opening movement of a valve during the injection cycle in the mid to higher speed range of engine operation to allow pressurized fuel to act on the stem end of the injection valve to effect its closure at a higher valve closing pressure than the valve closing pressure from idle to a predetermined mid-speed range of engine operation.