Patents by Inventor David Ions

David Ions has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11658540
    Abstract: A method of mounting a rotor assembly to a frame of an electric motor includes providing a rotor assembly having a bearing and a frame having a bearing seat. The method includes locating the bearing within the bearing seat, applying a first adhesive at a substantially hidden interface between the bearing and the bearing seat, applying a second adhesive at a substantially visible interface between the bearing and the bearing seat, and curing the first and second adhesives using different curing processes.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: May 23, 2023
    Assignee: Dyson Technology Limited
    Inventors: David Ions, John Declan Stott, Thomas Richard Stafford
  • Publication number: 20210083545
    Abstract: A method of mounting a rotor assembly to a frame of an electric motor includes providing a rotor assembly having a bearing and a frame having a bearing seat. The method includes locating the bearing within the bearing seat, applying a first adhesive at a substantially hidden interface between the bearing and the bearing seat, applying a second adhesive at a substantially visible interface between the bearing and the bearing seat, and curing the first and second adhesives using different curing processes.
    Type: Application
    Filed: February 19, 2019
    Publication date: March 18, 2021
    Applicant: Dyson Technology Limited
    Inventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
  • Publication number: 20210013765
    Abstract: An electric motor has a rotor assembly having a bearing, and a frame having a bearing seat. The bearing is received within the bearing seat. The bearing is secured to the bearing seat by a first adhesive located at a hidden interface defined between the bearing and the bearing seat. The bearing seat has a cut-out, and a portion of the bearing is exposed through the cut-out. The bearing is secured to the bearing seat by a second adhesive located at the cut-out.
    Type: Application
    Filed: February 19, 2019
    Publication date: January 14, 2021
    Applicant: Dyson Technology Limited
    Inventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
  • Publication number: 20210006121
    Abstract: A method of mounting a rotor assembly to a frame of an electric motor. The method includes providing a rotor assembly having a bearing and a frame having a bearing seat. The bearing seat has an aperture. The bearing and/or the internal surface of the bearing seat has an annular groove. The method includes locating the bearing within the bearing seat. The method includes injecting an adhesive through the aperture into the annular groove. The method includes affecting relative movement between the bearing and the bearing seat. The method includes curing the adhesive.
    Type: Application
    Filed: February 19, 2019
    Publication date: January 7, 2021
    Applicant: Dyson Technology Limited
    Inventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
  • Patent number: 10756586
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: August 25, 2020
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 10505414
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: December 10, 2019
    Assignee: Dyson Technology Limited
    Inventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
  • Publication number: 20170353069
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Application
    Filed: August 7, 2017
    Publication date: December 7, 2017
    Applicant: Dyson Technology Limited
    Inventors: David IONS, David Michael JONES
  • Patent number: 9755466
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: September 5, 2017
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 9624941
    Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: April 18, 2017
    Assignee: Dyson Technology Limited
    Inventors: Nigel Youatt Dymond, David Ions
  • Publication number: 20160265546
    Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.
    Type: Application
    Filed: May 23, 2016
    Publication date: September 15, 2016
    Applicant: Dyson Technology Limited
    Inventors: David IONS, David Michael JONES
  • Patent number: 9410553
    Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: August 9, 2016
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 9109626
    Abstract: A bearing support that includes a body through which a bore extends and a plurality of grooves formed in a wall of the bore. Each groove extends from a first end of the bore and terminates prior to a second end of the bore. A bearing can be secured within the bearing support by injecting adhesive into one or more of the grooves.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: August 18, 2015
    Assignee: Dyson Technology Limited
    Inventor: David Ions
  • Patent number: 8933604
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: January 13, 2015
    Assignee: Dyson Technology Limited
    Inventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
  • Publication number: 20140184007
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Application
    Filed: March 5, 2014
    Publication date: July 3, 2014
    Applicant: Dyson Technology Limited
    Inventors: David IONS, David Michael JONES
  • Publication number: 20140183777
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Application
    Filed: March 5, 2014
    Publication date: July 3, 2014
    Applicant: DYSON TECHNOLOGY LIMITED
    Inventors: David IONS, Paul Theo HEYTING, Matthew John CHILDE, David Michael JONES
  • Patent number: 8756794
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: June 24, 2014
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Publication number: 20130052019
    Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.
    Type: Application
    Filed: August 23, 2012
    Publication date: February 28, 2013
    Applicant: Dyson Technology Limited
    Inventors: David IONS, David Michael Jones
  • Publication number: 20120201682
    Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.
    Type: Application
    Filed: February 7, 2012
    Publication date: August 9, 2012
    Applicant: Dyson Technology Limited
    Inventors: Nigel Youatt DYMOND, David Ions
  • Publication number: 20120049662
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Application
    Filed: August 18, 2011
    Publication date: March 1, 2012
    Applicant: Dyson Technology Limited
    Inventor: David IONS
  • Publication number: 20120049661
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Application
    Filed: August 18, 2011
    Publication date: March 1, 2012
    Applicant: Dyson Technology Limited
    Inventors: David IONS, Paul Theo HEYTING, Matthew John CHILDE, David Michael Jones