Patents by Inventor David Ions
David Ions has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11658540Abstract: A method of mounting a rotor assembly to a frame of an electric motor includes providing a rotor assembly having a bearing and a frame having a bearing seat. The method includes locating the bearing within the bearing seat, applying a first adhesive at a substantially hidden interface between the bearing and the bearing seat, applying a second adhesive at a substantially visible interface between the bearing and the bearing seat, and curing the first and second adhesives using different curing processes.Type: GrantFiled: February 19, 2019Date of Patent: May 23, 2023Assignee: Dyson Technology LimitedInventors: David Ions, John Declan Stott, Thomas Richard Stafford
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Publication number: 20210083545Abstract: A method of mounting a rotor assembly to a frame of an electric motor includes providing a rotor assembly having a bearing and a frame having a bearing seat. The method includes locating the bearing within the bearing seat, applying a first adhesive at a substantially hidden interface between the bearing and the bearing seat, applying a second adhesive at a substantially visible interface between the bearing and the bearing seat, and curing the first and second adhesives using different curing processes.Type: ApplicationFiled: February 19, 2019Publication date: March 18, 2021Applicant: Dyson Technology LimitedInventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
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Publication number: 20210013765Abstract: An electric motor has a rotor assembly having a bearing, and a frame having a bearing seat. The bearing is received within the bearing seat. The bearing is secured to the bearing seat by a first adhesive located at a hidden interface defined between the bearing and the bearing seat. The bearing seat has a cut-out, and a portion of the bearing is exposed through the cut-out. The bearing is secured to the bearing seat by a second adhesive located at the cut-out.Type: ApplicationFiled: February 19, 2019Publication date: January 14, 2021Applicant: Dyson Technology LimitedInventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
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Publication number: 20210006121Abstract: A method of mounting a rotor assembly to a frame of an electric motor. The method includes providing a rotor assembly having a bearing and a frame having a bearing seat. The bearing seat has an aperture. The bearing and/or the internal surface of the bearing seat has an annular groove. The method includes locating the bearing within the bearing seat. The method includes injecting an adhesive through the aperture into the annular groove. The method includes affecting relative movement between the bearing and the bearing seat. The method includes curing the adhesive.Type: ApplicationFiled: February 19, 2019Publication date: January 7, 2021Applicant: Dyson Technology LimitedInventors: David IONS, John Declan STOTT, Thomas Richard STAFFORD
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Patent number: 10756586Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: GrantFiled: August 7, 2017Date of Patent: August 25, 2020Assignee: Dyson Technology LimitedInventors: David Ions, David Michael Jones
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Patent number: 10505414Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.Type: GrantFiled: March 5, 2014Date of Patent: December 10, 2019Assignee: Dyson Technology LimitedInventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
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Publication number: 20170353069Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: ApplicationFiled: August 7, 2017Publication date: December 7, 2017Applicant: Dyson Technology LimitedInventors: David IONS, David Michael JONES
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Patent number: 9755466Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: GrantFiled: March 5, 2014Date of Patent: September 5, 2017Assignee: Dyson Technology LimitedInventors: David Ions, David Michael Jones
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Patent number: 9624941Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.Type: GrantFiled: February 7, 2012Date of Patent: April 18, 2017Assignee: Dyson Technology LimitedInventors: Nigel Youatt Dymond, David Ions
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Publication number: 20160265546Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.Type: ApplicationFiled: May 23, 2016Publication date: September 15, 2016Applicant: Dyson Technology LimitedInventors: David IONS, David Michael JONES
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Patent number: 9410553Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.Type: GrantFiled: August 23, 2012Date of Patent: August 9, 2016Assignee: Dyson Technology LimitedInventors: David Ions, David Michael Jones
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Patent number: 9109626Abstract: A bearing support that includes a body through which a bore extends and a plurality of grooves formed in a wall of the bore. Each groove extends from a first end of the bore and terminates prior to a second end of the bore. A bearing can be secured within the bearing support by injecting adhesive into one or more of the grooves.Type: GrantFiled: February 17, 2010Date of Patent: August 18, 2015Assignee: Dyson Technology LimitedInventor: David Ions
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Patent number: 8933604Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.Type: GrantFiled: August 18, 2011Date of Patent: January 13, 2015Assignee: Dyson Technology LimitedInventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
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Publication number: 20140183777Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.Type: ApplicationFiled: March 5, 2014Publication date: July 3, 2014Applicant: DYSON TECHNOLOGY LIMITEDInventors: David IONS, Paul Theo HEYTING, Matthew John CHILDE, David Michael JONES
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Publication number: 20140184007Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: ApplicationFiled: March 5, 2014Publication date: July 3, 2014Applicant: Dyson Technology LimitedInventors: David IONS, David Michael JONES
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Patent number: 8756794Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: GrantFiled: August 18, 2011Date of Patent: June 24, 2014Assignee: Dyson Technology LimitedInventors: David Ions, David Michael Jones
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Publication number: 20130052019Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.Type: ApplicationFiled: August 23, 2012Publication date: February 28, 2013Applicant: Dyson Technology LimitedInventors: David IONS, David Michael Jones
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Publication number: 20120201682Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.Type: ApplicationFiled: February 7, 2012Publication date: August 9, 2012Applicant: Dyson Technology LimitedInventors: Nigel Youatt DYMOND, David Ions
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Publication number: 20120049661Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.Type: ApplicationFiled: August 18, 2011Publication date: March 1, 2012Applicant: Dyson Technology LimitedInventors: David IONS, Paul Theo HEYTING, Matthew John CHILDE, David Michael Jones
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Publication number: 20120049662Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: ApplicationFiled: August 18, 2011Publication date: March 1, 2012Applicant: Dyson Technology LimitedInventor: David IONS