Patents by Inventor David Ions

David Ions has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11658540
    Abstract: A method of mounting a rotor assembly to a frame of an electric motor includes providing a rotor assembly having a bearing and a frame having a bearing seat. The method includes locating the bearing within the bearing seat, applying a first adhesive at a substantially hidden interface between the bearing and the bearing seat, applying a second adhesive at a substantially visible interface between the bearing and the bearing seat, and curing the first and second adhesives using different curing processes.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: May 23, 2023
    Assignee: Dyson Technology Limited
    Inventors: David Ions, John Declan Stott, Thomas Richard Stafford
  • Patent number: 10756586
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: August 25, 2020
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 10505414
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: December 10, 2019
    Assignee: Dyson Technology Limited
    Inventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
  • Patent number: 9755466
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: September 5, 2017
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 9624941
    Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: April 18, 2017
    Assignee: Dyson Technology Limited
    Inventors: Nigel Youatt Dymond, David Ions
  • Patent number: 9410553
    Abstract: A rotor assembly having a first component and a second component. The second component is secured within a bore of the first component by a first adhesive and a second adhesive. The first adhesive forms an annular seal between the first component and the second component, and the second adhesive extends from the first adhesive and has a lower viscosity than that of the first adhesive.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: August 9, 2016
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 9109626
    Abstract: A bearing support that includes a body through which a bore extends and a plurality of grooves formed in a wall of the bore. Each groove extends from a first end of the bore and terminates prior to a second end of the bore. A bearing can be secured within the bearing support by injecting adhesive into one or more of the grooves.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: August 18, 2015
    Assignee: Dyson Technology Limited
    Inventor: David Ions
  • Patent number: 8933604
    Abstract: A rotor core assembly that includes a magnet, a first end cap located at an end of the magnet, a second end cap located at an opposite end of the magnet, and a sleeve that surrounds the magnet and the end caps. The sleeve forms an interference fit with each of the end caps, and an adhesive is located between the magnet and the sleeve. Additionally, a method of manufacturing the rotor core assembly.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: January 13, 2015
    Assignee: Dyson Technology Limited
    Inventors: David Ions, Paul Theo Heyting, Matthew John Childe, David Michael Jones
  • Patent number: 8756794
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: June 24, 2014
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Publication number: 20120201682
    Abstract: A rotor that includes an impeller secured to a shaft. The impeller has a bore and a counterbore. The shaft forms an interference fit with the bore and is adhered to the counterbore. A method of manufacturing the rotor is also described.
    Type: Application
    Filed: February 7, 2012
    Publication date: August 9, 2012
    Applicant: Dyson Technology Limited
    Inventors: Nigel Youatt DYMOND, David Ions
  • Publication number: 20110044810
    Abstract: A bearing support that includes a body through which a bore extends and a plurality of grooves formed in a wall of the bore. Each groove extends from a first end of the bore and terminates prior to a second end of the bore. A bearing can be secured within the bearing support by injecting adhesive into one or more of the grooves.
    Type: Application
    Filed: February 17, 2010
    Publication date: February 24, 2011
    Applicant: Dyson Technology Limited
    Inventor: David Ions
  • Patent number: 7021089
    Abstract: A laundry appliance such as a washing machine includes an outer housing and a drum rotatably mounted therein. The drum has an inner wall and an outer wall separate from the inner wall, the inner and outer walls being perforated to allow washing liquid to flow into and out of the drum via the perforations. The area of the perforations per unit area of the outer wall is greater than the area of the perforations per unit area of the inner wall.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: April 4, 2006
    Assignee: Dyson Limited
    Inventor: David Ions
  • Patent number: 6892408
    Abstract: The invention provides a method of operating a laundry appliance (10) comprising an outer casing (12) and a drum (50) rotatably mounted within the outer casing (12), the drum (50) having at least two rotatable portions (60, 70) which are capable of being rotated in either a synchronized mode or a non-synchronized mode, the method comprising the steps of: (a) introducing water to the interior of the drum (50); (b) heating the water to a desired temperature; (c) rotating the drum (50) to effect a washing action; and (d) spinning the drum (50) at a relatively high speed so as to remove water therefrom. In one aspect, the drum (50) is rotated in the non-synchronized mode either during or immediately after the step of introducing water to the interior of the drum (50). This helps to distribute the washing liquid throughout the wash load.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: May 17, 2005
    Assignee: Dyson Limited
    Inventors: Guy Austin Goddard, Malcolm John Hird, David Ions
  • Publication number: 20040019977
    Abstract: The invention provides a method of operating a laundry appliance (10) comprising an outer casing (12) and a drum (50) rotatably mounted within the outer casing (12), the drum (50) having at least two rotatable portions (60, 70) which are capable of being rotated in either a synchronized mode or a non-synchronized mode, the method comprising the steps of: (a) introducing water to the interior of the drum (50); (b) heating the water to a desired temperature; (c) rotating the drum (50) to effect a washing action; and (d) spinning the drum (50) at a relatively high speed so as to remove water therefrom. In one aspect, the drum (50) is rotated in the non-synchronized mode either during or immediately after the step of introducing water to the interior of the drum (50). This helps to distribute the washing liquid throughout the wash load.
    Type: Application
    Filed: March 11, 2003
    Publication date: February 5, 2004
    Inventors: Guy Austin Goddard, Malcolm John Hird, David Ions
  • Publication number: 20030196459
    Abstract: A laundry appliance (100;200) comprises an outer housing (102;202) and a drum (122;222) rotatably mounted therein. The drum (122;222) comprises an inner wall (32;132;232,232a) and an outer wall (34;134;234,234a), the inner and outer walls (32,34;132,134;232,234;232a,234a) being perforated to allow washing liquid to flow into and out of the drum (122;222) via the perforations (42,44;42a,44a;42b,44b;42c,44c;42d,44d;42e,44e). According to the invention, the area of the perforations (44;44a;44b;44c;44d;44e) per unit area of the outer wall (34;134;234,234a) is greater than the area of the perforations (42;42a;42b;42c;42d;42e) per unit area of the inner wall (32;132;232,232a).
    Type: Application
    Filed: December 31, 2002
    Publication date: October 23, 2003
    Inventor: David Ions
  • Patent number: 6337440
    Abstract: Recoverable articles including an inner resilient tubular member that is held in a laterally expanded configuration by engagement with an outer holdout member are provided. The outer surface of the inner member is provided with a plurality of channels extending therealong. The holdout member occupies the channels so as to provide the holdout engagement. The holdout engagement is arranged to be weakened mechanically without any substantial change in the molecular structural properties of the holdout member, thereby to allow recovery of the inner tubular member towards its unexpanded configuration.
    Type: Grant
    Filed: September 3, 1999
    Date of Patent: January 8, 2002
    Inventors: David Ions, Philip Roland Winfield, Josef Toerringer, George Gansbuehler, Sean Michael Lewington, Philip Costigan
  • Patent number: 6230746
    Abstract: A recoverable article includes an inner resilient tubular member that is held in a laterally exapanded configuration by engagement with outer holdout strips, wherein the outer surface of the inner member is provided with a plurality of channels extending therealong and the holdout strips occupies the channels so as to provide said holdout engagement, wherein the holdout strips is arranged to be removed intact without any substantial change in the molecular structural properties of the holdout strips; thereby to allow recovery of the inner tubular member towards its unexpanded configuration.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: May 15, 2001
    Inventors: David Ions, Philip Roland Winfield, Josef Toerringer, George Gansbuehler, Sean Michael Lewington, Philip Costigan
  • Patent number: 6189575
    Abstract: A recoverable article comprising an inner resilient tubular member that is held out in a laterally expanded configuration by engagement with outer holdout structure, wherein the outer surface of the inner member is provided with a plurality of cavities, and wherein the holdout structure occupies the cavities so as to provide the holdout engagement, wherein the holdout structure comprises at least one initiating portion that is structurally different from the remaining portion that engages at least one associated cavity, whereby release of the initiating portion from its cavity facilitates subsequent release of the remaining portion of the holdout structure.
    Type: Grant
    Filed: September 3, 1999
    Date of Patent: February 20, 2001
    Inventors: David Ions, Philip Roland Winfield, Josef Toerringer, George Gansbuehler, Sean Michael Lewington, Philip Costigan
  • Patent number: 5952612
    Abstract: A two part range-taking member for providing a seal around a substrate includes a mating pair of resilient components for enclosing the substrate and a co-operating pair of rigid components for urging the resilient components into conformity with the substrate. The member may provide an electrical stress cone for a power cable, for example with two such members being provided in a cable joint.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: September 14, 1999
    Assignee: Raychem Limited
    Inventors: Phillip Roland Winfield, David Ions, James Patrick Reed, Christian Kiermaier, Brian Clark
  • Patent number: 5900585
    Abstract: A 15 kv cable joint is enclosed within two half shells filled with sealant material. Displacement or thermal expansion of the sealant is accommodated by various configurations of stress cones that have apertures or surfaces that are flexible and arranged to maintain pressure on the sealant for example during thermal cycling of the joint.
    Type: Grant
    Filed: July 14, 1997
    Date of Patent: May 4, 1999
    Assignee: Raychem Limited
    Inventors: Phillip Roland Winfield, David Ions, James Patrick Reed, Christian Kiermaier, Brian Clark