Patents by Inventor David Irwin Margolese

David Irwin Margolese has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12125686
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Grant
    Filed: May 23, 2024
    Date of Patent: October 22, 2024
    Assignee: VELVETCH, LLC
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Publication number: 20240347323
    Abstract: A composite stage for electron enhanced material processing is presented. The composite stage provides capacitive coupling of a biasing signal to a substrate supported by the composite stage. The composite stage comprises a pedestal and a support plate that includes stacked layer construction. The stacked layer construction includes a plurality of layers of electrically conductive and dielectric materials. According to one aspect, the plurality of layers includes at least one electrically conductive layer for receiving a basing signal, and at least one dielectric layer in contact with and overlying the at least one electrically conductive layer. According to one aspect, the substrate is held in place via an electrically insulating clamp, the clamp providing an aperture for processing of a portion of the substrate. A matching circuit is arranged between a biasing signal generator and the composite stage. A shunting resistor is coupled to the matching circuit.
    Type: Application
    Filed: April 14, 2023
    Publication date: October 17, 2024
    Inventors: David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando, Samir John Anz
  • Patent number: 12119205
    Abstract: Atomic layer etching of a substrate using a wafer scale wave of precisely controlled electrons is presented. A volume of gaseous plasma including diluent and reactive species and electrons of a uniform steady state composition is generated in a positive column of a DC plasma proximate the substrate. A corrosion layer is formed on the substrate by adsorption of the reactive species to atoms at the surface of the substrate. The substrate is positively biased to draw electrons from the volume to the surface of the substrate and impart an energy to the electrons so to stimulate electron transitions in the corrosion layer species, resulting in ejection of the corrosion layer species via electron stimulation desorption. The substrate is negatively biased to repel the electrons from the surface of the substrate back to the volume, followed by a zero bias to restore the steady state composition of the volume.
    Type: Grant
    Filed: February 7, 2024
    Date of Patent: October 15, 2024
    Assignee: VELVETCH LLC
    Inventors: Samir John Anz, David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando
  • Publication number: 20240321561
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Application
    Filed: May 23, 2024
    Publication date: September 26, 2024
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Publication number: 20240249913
    Abstract: Atomic layer etching of a substrate using a wafer scale wave of precisely controlled electrons is presented. A volume of gaseous plasma including diluent and reactive species and electrons of a uniform steady state composition is generated in a positive column of a DC plasma proximate the substrate. A corrosion layer is formed on the substrate by adsorption of the reactive species to atoms at the surface of the substrate. The substrate is positively biased to draw electrons from the volume to the surface of the substrate and impart an energy to the electrons so to stimulate electron transitions in the corrosion layer species, resulting in ejection of the corrosion layer species via electron stimulation desorption. The substrate is negatively biased to repel the electrons from the surface of the substrate back to the volume, followed by a zero bias to restore the steady state composition of the volume.
    Type: Application
    Filed: February 7, 2024
    Publication date: July 25, 2024
    Inventors: Samir John Anz, David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando
  • Patent number: 12027348
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Grant
    Filed: December 5, 2023
    Date of Patent: July 2, 2024
    Assignee: VELVETCH LLC
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Publication number: 20240128060
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Application
    Filed: December 5, 2023
    Publication date: April 18, 2024
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Patent number: 11942306
    Abstract: Atomic layer etching (ALE) of a substrate using a wafer scale wave of precisely controlled electrons is presented. A volume of gaseous plasma including diluent and reactive species and electrons of a uniform steady state composition is generated in a positive column of a DC plasma proximate the substrate. A corrosion layer is formed on the substrate by adsorption of the reactive species to atoms at the surface of the substrate. The substrate is positively biased to draw electrons from the volume to the surface of the substrate and impart energy to the electrons to stimulate electron transitions in the corrosion layer species, resulting in ejection of the corrosion layer species via electron stimulation desorption (ESD). The substrate is negatively biased to repel the electrons from the surface of the substrate back to the volume, followed by a zero bias to restore the steady state composition of the volume.
    Type: Grant
    Filed: September 25, 2023
    Date of Patent: March 26, 2024
    Assignee: VELVETCH LLC
    Inventors: Samir John Anz, David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando
  • Patent number: 11887823
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Grant
    Filed: April 25, 2023
    Date of Patent: January 30, 2024
    Assignee: VELVETCH LLC
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Patent number: 11869747
    Abstract: Atomic layer etching of a substrate using a wafer scale wave of precisely controlled electrons is presented. A volume of gaseous plasma including diluent and reactive species and electrons of a uniform steady state composition is generated in a positive column of a DC plasma proximate the substrate. A corrosion layer is formed on the substrate by adsorption of the reactive species to atoms at the surface of the substrate. The substrate is positively biased to draw electrons from the volume to the surface of the substrate and impart an energy to the electrons so to stimulate electron transitions in the corrosion layer species, resulting in ejection of the corrosion layer species via electron stimulation desorption (ESD). The substrate is negatively biased to repel the electrons from the surface of the substrate back to the volume, followed by a zero bias to restore the steady state composition of the volume.
    Type: Grant
    Filed: January 4, 2023
    Date of Patent: January 9, 2024
    Assignee: VELVETCH LLC
    Inventors: Samir John Anz, David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando
  • Patent number: 11810757
    Abstract: Atomic layer etching of a substrate using a wafer scale wave of precisely controlled electrons is presented. A volume of gaseous plasma including diluent and reactive species and electrons of a uniform steady state composition is generated in a positive column of a DC plasma proximate the substrate. A corrosion layer is formed on the substrate by adsorption of the reactive species to atoms at the surface of the substrate. The substrate is positively biased to draw electrons from the volume to the surface of the substrate and impart an energy to the electrons so to stimulate electron transitions in the corrosion layer species, resulting in ejection of the corrosion layer species via electron stimulation desorption (ESD). The substrate is negatively biased to repel the electrons from the surface of the substrate back to the volume, followed by a zero bias to restore the steady state composition of the volume.
    Type: Grant
    Filed: January 4, 2023
    Date of Patent: November 7, 2023
    Assignee: VELVETCH LLC
    Inventors: Samir John Anz, David Irwin Margolese, William Andrew Goddard, Stewart Francis Sando
  • Publication number: 20230260765
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Application
    Filed: April 25, 2023
    Publication date: August 17, 2023
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Patent number: 11715623
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A conductive plate in a same region of the positive column opposite the stage is used to measure the surface floating potential of the stage. A control loop can be activated throughout various processing steps to maintain the surface floating potential of the stage to the reference ground potential. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Grant
    Filed: September 12, 2022
    Date of Patent: August 1, 2023
    Assignee: VELVETCH LLC
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese
  • Patent number: 11688588
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. A surface floating potential of a substrate placed atop a stage in a positive column of the DC plasma is adjusted and maintained to a reference potential. A periodic biasing signal referenced to the reference potential is capacitively coupled to the stage to control a surface potential at the substrate according to: an active phase for provision of kinetic energy to free electrons in the DC plasma for activation of targeted bonds at the surface of the substrate; a neutralization phase for repelling of the free electrons from the surface of the substrate; and an initialization phase for restoring an initial condition of the surface floating potential.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: June 27, 2023
    Assignee: VELVETCH LLC
    Inventors: Stewart Francis Sando, Samir John Anz, David Irwin Margolese, William Andrew Goddard
  • Patent number: 11676797
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A conductive plate in a same region of the positive column opposite the stage is used to measure the surface floating potential of the stage. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: June 13, 2023
    Assignee: VELVETCH LLC
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese
  • Patent number: 11664195
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A control loop can be activated throughout various processing steps to maintain the surface floating potential of the stage to the reference ground potential. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Grant
    Filed: November 11, 2021
    Date of Patent: May 30, 2023
    Assignee: VELVETCH LLC
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese
  • Publication number: 20230140979
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A conductive plate in a same region of the positive column opposite the stage is used to measure the surface floating potential of the stage. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Application
    Filed: September 16, 2022
    Publication date: May 11, 2023
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese
  • Publication number: 20230143453
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A conductive plate in a same region of the positive column opposite the stage is used to measure the surface floating potential of the stage. A control loop can be activated throughout various processing steps to maintain the surface floating potential of the stage to the reference ground potential. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Application
    Filed: September 12, 2022
    Publication date: May 11, 2023
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese
  • Publication number: 20230144264
    Abstract: Systems and methods for material processing using wafer scale waves of precisely controlled electrons in a DC plasma is presented. The anode and cathode of a DC plasma chamber are respectively connected to an adjustable DC voltage source and a DC current source. The anode potential is adjusted to shift a surface floating potential of a stage in a positive column of the DC plasma to a reference ground potential of the DC voltage/current sources. A control loop can be activated throughout various processing steps to maintain the surface floating potential of the stage to the reference ground potential. A signal generator referenced to the ground potential is capacitively coupled to the stage to control a surface potential at the stage for provision of kinetic energy to free electrons in the DC plasma.
    Type: Application
    Filed: November 11, 2021
    Publication date: May 11, 2023
    Inventors: William Andrew Goddard, Stewart Francis Sando, Samir John Anz, David Irwin Margolese