Abstract: An arrangement is disclosed for forming an air bag deployment opening in an instrument panel behind which a passenger side air bag is stored, just prior to the time the air bag is deployed, the arrangement including a pressure driven cutting edge cutting through the covering layer at the start of air bag deployment. A pyrotechnic charge ignited by the air bag ignition circuitry is used to develop the pressure, and various devices used to drive the cutting edge, including a flattened tube enclosing the charge and expanded by ignition of the charge. A separate door substrate panel and frame are fit into a preformed opening in the instrument panel, and the tube may be mounted to the door substrate panel, the frame, or a separate membrane.

Abstract: An installation and method is disclosed for mounting an air bag system in an opening in an instrument panel. A stabilizer frame is fixed around the opening in an instrument panel substrate and anchored to a fixed substructure, restraining bulging movement of the instrument panel to rapidly develop shearing stresses in the covering layer by the pressure exerted by the deployment door substrate panel as it is pushed open by the inflating air bag.

Abstract: An arrangement and method is described of forming an air bag deployment opening in an interior trim piece having an vinyl skin overlying a rigid substrate so as to be invisible prior to operation of the air bag system, comprising an energy generating linear cutting element arranged in a door pattern beneath the skin acting to degrade or cut the skin when activated. The element is mounted either in an outwardly facing channel formed in door sections of the substrate or on a separate membrane interposed between the skin and substrate.

Abstract: An arrangement for forming an air bag deployment opening in a vinyl covered trim piece in which one or more hinged deployment door substrates are formed with an upwardly turned rim extending about the unhinged sides which exerts a second stage cutting pressure on the inside of a covering vinyl layer. A first stage piercing cutter panel is also hinged along the same side but inclined downwardly to be initially contacted by the inflating air bag. An array of piercing elements formed on the cutter panel are forced through the vinyl covering layer prior to movement of the door substrate panel to pierce the covering layer at the center and corners of the door pattern prior to progressive cutting by the door panel rim.

Abstract: A construction for an invisible seam air bag deployment door installation in which foam layer wells extend along the hinging side of each door panel to freely allow hinging movement of the door panels by ready compression of the foam in the foam wells, preventing outward extension of the doors during opening underlow temperature conditions. The compression of the foam in the wells also prevents fragmentation of the skin and foam.

Abstract: A passenger side air bag deployment opening is formed by interfit unequal triangular door substrate panels, four triangular door substrate panels in a first embodiment fit into an asymmetric quadrangular deployment opening in the instrument panel and able to be hinged open by the inflating air bag. Three triangular door substrate panels in a second embodiment forming a triangular deployment opening the door patterns of each embodiment allow the door substrate panels to avoid damage to the windshield and injury to a passenger when forced open.

Abstract: An arrangement for forming an opening in an auto interior trim panel or piece normally having no visible indication of the opening just prior to inflation of an inflatable air bag, allowing deployment of the air bag into the passenger compartment of vehicle, the arrangement including a linear element positioned below the skin of the trim panel or wheel cover in a pattern corresponding to the opening. In a first embodiment a heat generating element is employed as the linear element which when activated degrades the covering skin layer of the trim piece in pattern shape. In a second embodiment detonating cord enclosed in a metal tube is employed with a series of holes directing the energy of detonation to sever the panel skin material. In a third embodiment a split sleeve having explosive coating on the inside is used to create a flame front severing the panel skin in the appropriate pattern.

Abstract: An arrangement and closure are disclosed for an air bag deployment opening to be formed in the interior trim structure of an automotive vehicle, the closure including a substrate section weakened in a pattern to form contiguous doors or subsections which split apart along an invisible seam or seams when an air bag is inflated to exert pressure on the inside, and hinge away from the adjacent trim structure to form the opening. A continuous foam plastic layer covers the seam or seams. A skin overlies the foam plastic layer, the skin preweakened in a matching pattern above the seam or seams by being partially cut along the inside surface to a controlled depth.

Abstract: A method and apparatus are disclosed for instantly forming an air bag deployment opening in an auto interior trim panel structure such as an instrument panel or steering wheel cover just prior to inflation of the air bag. A delineated pattern of concentrated energy is instantaneously applied to the inside of the trim structure as by ignition of a segment of detonating cord to fracture a section of the trim panel in a required door shape just before the air bag is inflated. The air bag, stored behind the trim panel, engages and pushes open the door so formed in the trim panel when activated, and is able to be deployed through the resulting opening. The trim panel may therefor be free from any exteriorly visible markings defining a deployment door until deployment actually occurs.

Abstract: An anchorage device including a molded anchor base piece received in an oblong hole punched into an automotive body panel and secured by mating of grooves formed in the periphery of a plug portion of the anchor base piece adjacent a flange portion positioned against the body panel portions adjacent the hole. The complementarily shaped plug portion is inserted into the hole with a seal compressed beneath the flange, and rotated to cause the edges of the body panel to enter the locking grooves, forming a fluid tight seal to the body panel. The base is formed with a keying bore or other anchoring feature to which a mating fitting may be readily secured.

Abstract: A double door closure for an air bag depolyment opening is disclosed in which bridging portions extend across a line of separation between the doors and are weakened to define a frangible seam fractured by the pressure exerted by the inflating bag. The doors also each have an integral hinge flange formed along the opposite side from the frangible seam and inward raised surfaces defining an area of contact with the air bag to exert maximum shearing stress along the line of separation. In a first embodiment, the doors are of one piece molded construction with the weakening of the bridging portion created by a series of blind pockets molded in from the inside along the line of separation to create a hidden seam. In a second embodiment, the doors are constructed of a support layer and stiffening pieces secured together. In the second embodiment a decorative skin layer overlies the doors, and a piercing piece is driven by the air bag to penetrate the skin layer and initiate tearing.

Abstract: A closure arrangement for an air bag deployment opening formed in an auto interior, including a closure panel positioned in the opening and hinged along one side, with a frangible lock on the other side opposite the hinge, fractured by pressure exerted by the deploying inflatable cushion. In a first embodiment, the frangible lock is defined by a tab portion of a foam plastic core body of the closure panel protruding into a recess formed in an adjacent structure, or an additional lock attached to the cannister, the tab fractured by being sheared off after the inflatable cushion contacts an inside protuberance projecting from the inside of the closure panel or additional lock attached to the cannister; and, the hinge is provided by bending of an convoluted-shaped section of a formed aluminum layer defining the inner side of the closure panel.

Abstract: An electrooptical system in which workpieces are illuminated from a generally uniform source of light and are line scanned for light intensity deviations characteristic of defects. Pulse trains from photoelectric detectors of a line array have pulse magnitudes which are a function of the light on discrete areas of the workpiece. Pulses having magnitude deviations from adaptively established signal levels are considered events characteristic of the defects. At the beginning of each scan the initial signals are rejected and the pulse train video signal is validated only after the video signal passed by a low pass filter exceeds a threshold. Thereafter data for the event signals of the scan are stored. In order to facilitate storage and processing of data, those event signals which occur for contiguous pulses are identified as event strings, and when an event string achieves greater than a threshold number of events, the stored data is compressed.