Abstract: A braided, open structure composite made with large prepreg tow can be cured without bonding at the yarn crossovers and after removal from the mandrel, it can be used directly as a spring in which the spring constant in bending, torsion, tension or compression can be controlled by the geometry of the braided structure as well as the size of the structural elements. Alternatively the spring may be curved in multiple directions to form complex shapes and then crossovers can be re-bonded to make more rigid open structure composites that would be difficult or impractical to manufacture by conventional techniques.

Abstract: Preforms for open structured (lattice) composite tubular members manufactured from large (i.e. high filament count) prepreg yarns on a conventional maypole braiding machine, and subsequently cured to produce fiber reinforced composites of high strength and light weight.

Abstract: A composite prepreg yarn designed and constructed is a very large, strong yarn with resin infused throughout, which can be used to prepare composite preforms via conventional Maypole braiding or other textile processes. The invention increases the loads that can be transmitted by the cured yarn in a composite structure, decreases the stickiness that can prevent their use in braiding and other textile processes, provides protection to the high-strength fibers from abrasion that is encountered during and after composite preform manufacturing via braiding.

Abstract: A braided, open structure composite made with large prepreg tow can be cured without bonding at the yarn crossovers and after removal from the mandrel, it can be used directly as a spring in which the spring constant in bending, torsion, tension or compression can be controlled by the geometry of the braided structure as well as the size of the structural elements. Alternatively the spring may be curved in multiple directions to form complex shapes and then crossovers can be re-bonded to make more rigid open structure composites that would be difficult or impractical to manufacture by conventional techniques.

Abstract: Preforms for open structured (lattice) composite tubular members manufactured from large (i.e. high filament count) prepreg yarns on a conventional maypole braiding machine, and subsequently cured to produce fiber reinforced composites of high strength and light weight.

Abstract: Preforms for open structured (lattice) composite tubular members manufactured from large (i.e. high filament count) prepreg yarns on a conventional maypole braiding machine, and subsequently cured to produce fiber reinforced composites of high strength and light weight.

Abstract: A composite prepreg yarn designed and constructed is a very large, strong yarn with resin infused throughout, which can be used to prepare composite preforms via conventional Maypole braiding or other textile processes. The invention increases the loads that can be transmitted by the cured yarn in a composite structure, decreases the stickiness that can prevent their use in braiding and other textile processes, provides protection to the high-strength fibers from abrasion that is encountered during and after composite preform manufacturing via braiding.