Patents by Inventor David J. Gaul
David J. Gaul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11939255Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: GrantFiled: May 16, 2014Date of Patent: March 26, 2024Assignee: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Patent number: 10703668Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: GrantFiled: December 10, 2013Date of Patent: July 7, 2020Assignee: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Patent number: 10118855Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: GrantFiled: May 16, 2014Date of Patent: November 6, 2018Assignee: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Publication number: 20140364031Abstract: Mechanically entangled, in-line formed, packs of glass fibers are mechanically entangled differently at different portions of the web. In one exemplary embodiment, in-line formed glass fibers are mechanically entangled by any combination of two or more entangling devices. The two or more entangling devices may be the same or different. In one exemplary embodiment, the glass fibers are mechanically entangled from at least a first side of a web by a first entangling device and are mechanically entangled from a second side of the web by a second entangling device.Type: ApplicationFiled: August 22, 2014Publication date: December 11, 2014Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Publication number: 20140248815Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: ApplicationFiled: May 16, 2014Publication date: September 4, 2014Applicant: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Publication number: 20140245797Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: ApplicationFiled: May 16, 2014Publication date: September 4, 2014Applicant: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Publication number: 20140099851Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: ApplicationFiled: December 10, 2013Publication date: April 10, 2014Applicant: Owens Corning Intellectual Capital, LLCInventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Publication number: 20130266784Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.Type: ApplicationFiled: March 15, 2013Publication date: October 10, 2013Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
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Patent number: 4904290Abstract: Cobalt based alloys which include chromium, nickel, tungsten, tantalum, zirconium, carbon and boron are provided which are suitable for forming spinners to be used in forming glass fibers. The alloys contain critically important amounts of carbon which maximizes the stress rupture life of the spinner alloy and minimizes the creep rate thereby making the alloy outstandingly adapted for glass manufacture.Type: GrantFiled: September 30, 1988Date of Patent: February 27, 1990Assignee: Owens-Corning Fiberglas CorporationInventors: David J. Gaul, Dennis L. McGarry
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Patent number: 4877435Abstract: A mechanically alloyed composition of matter or alloy containing 30-40% chromium, 5-25% cobalt, 0.5-10% iron, 0.2-0.6% aluminum, 0.3-1.2% titanium, up to 0.15% carbon, about 0.2-1% yttria, up to about 0.3% nitrogen, the % titanium being at least about 1.4 times the % nitrogen, minor amounts of optional elements, the balance being essentially nickel. The consolidated and hot worked alloy with coarse grains produced by heat treatment at about 1300.degree. C. is useful in service requiring hot strength along with extraordinary resistance to oxidation, sulfidation and hot corrosive media. Specific utilization of the alloy of the invention is contemplated in handling molten glass and in utensils adapted to be used in contact with molten glass, e.g. spinners.Type: GrantFiled: February 8, 1989Date of Patent: October 31, 1989Assignees: Inco Alloys International, Inc., Owens-Corning Fiberglas CorporationInventors: Ronald M. Haeberle, Jr., Gaylord D. Smith, John H. Weber, Roneldo L. Fisher, David J. Gaul, Jay W. Hinze
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Patent number: 4820324Abstract: An alloy suitable for use as a spinner in forming glass fibers is provided. The alloy has outstanding stress rupture-life and is highly resistant to the erosion and corrosion of molten glass. The alloy is a cobalt-based alloy and further includes the following in approximate percent by weight, Carbon 0.5 to 1.0; Silicon 0.01 to 0.15; Chromium 30 to 40; Nickel 5 to 15; Tungsten (Wolfram) 4 to 7; Yttrium 0.5 to 1.5; Tantalum 2 to 5; Boron 0.005 to 0.04; Zirconium 0.1 to 0.4. The alloy typically will include the following as impurities, the amounts indicated being in percent by weight unless otherwise set forth: Aluminum 0 to 0.2%; Titanium 0 to 0.2%; Manganese 0 to 0.01%; Iron 0 to 1%; Phosphorous 0 to 0.005%; Molybdenum 0 to 0.10%; Sulfur 0 to 0.005%; Bismuth 0 to 0.5 ppm; Lead 0 to 5.0 ppm; Selenium 0 to 5.0 ppm; Silver 0 to 50 ppm; Nitrogen (N.sub.2) 0 to 150 ppm; Oxygen (O.sub.2) 0 to 50 ppm.Type: GrantFiled: May 18, 1987Date of Patent: April 11, 1989Assignee: Owens-Corning Fiberglas CorporationInventors: David J. Gaul, Dennis L. McGarry
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Patent number: 4767432Abstract: A cobalt-base alloy containing hafnium and having a high chromium, tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.Type: GrantFiled: February 7, 1986Date of Patent: August 30, 1988Assignee: Owens-Corning Fiberglas CorporationInventor: David J. Gaul
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Patent number: 4765817Abstract: A cobalt-base alloy containing hafnium and having a high tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.Type: GrantFiled: February 7, 1986Date of Patent: August 23, 1988Assignee: Owens-Corning Fiberglas CorporationInventor: David J. Gaul
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Patent number: 4761169Abstract: An alloy suitable for use as a spinner in forming glass fibers, the alloy being cobalt-based and including the following elements in percent by weight: chromium--about 34.0 to about 38.0; nickel--about 10.0 to about 15.0; wolfram--about 4.0 to about 7.0; tantalum--about 2.0 to about 5.0; zirconium--about 0.1 to about 0.4: silicon--present but about 0.15 max; carbon--about 0.65 to about 0.95; boron--about 0.005 to about 0.02; hafnium--about 0.4 to about 1.0; aluminum--0.0 to about 0.2; titanium--0.0 to about 0.2; manganese--0.0 to about 0.5; molybdenum--0.0 toabout 0.1; iron--0.0 to about 2.0; and cobalt--balance; and further that: ##EQU1## said percents of the elements in equation Nos. 1 and 2 each being atom percent.Type: GrantFiled: October 3, 1986Date of Patent: August 2, 1988Assignee: Owens-Corning Fiberglas CorporationInventor: David J. Gaul
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Patent number: 4668265Abstract: A cobalt-base alloy having a high tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.Type: GrantFiled: June 18, 1985Date of Patent: May 26, 1987Assignee: Owens-Corning Fiberglas CorporationInventors: David J. Gaul, Robert E. Spencer
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Patent number: 4668266Abstract: A cobalt-base alloy having a high chromium, tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.Type: GrantFiled: June 18, 1985Date of Patent: May 26, 1987Assignee: Owens-Corning Fiberglas CorporationInventor: David J. Gaul
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Patent number: 4438518Abstract: A process for forming molten material in a melting furnace is disclosed. Bushings made of refractory or noble metal in the furnace are protected from cracking by applying a positive or anodic D.C. bias.Type: GrantFiled: August 6, 1982Date of Patent: March 20, 1984Assignee: Owens-Corning Fiberglas CorporationInventors: David J. Gaul, Jay W. Hinze, Richard A. Perkins
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Patent number: 4367083Abstract: A nickel-base alloy, particularly suitable for high temperature molten glass environments, and articles manufactured from the alloy, preferably by casting, are disclosed.Type: GrantFiled: November 6, 1981Date of Patent: January 4, 1983Assignee: Owens-Corning Fiberglas CorporationInventor: David J. Gaul
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Patent number: D374641Type: GrantFiled: September 28, 1994Date of Patent: October 15, 1996Inventor: David J. Gaul