Patents by Inventor David J. Gaul

David J. Gaul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11939255
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Grant
    Filed: May 16, 2014
    Date of Patent: March 26, 2024
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Patent number: 10703668
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: July 7, 2020
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Patent number: 10118855
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Grant
    Filed: May 16, 2014
    Date of Patent: November 6, 2018
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Publication number: 20140364031
    Abstract: Mechanically entangled, in-line formed, packs of glass fibers are mechanically entangled differently at different portions of the web. In one exemplary embodiment, in-line formed glass fibers are mechanically entangled by any combination of two or more entangling devices. The two or more entangling devices may be the same or different. In one exemplary embodiment, the glass fibers are mechanically entangled from at least a first side of a web by a first entangling device and are mechanically entangled from a second side of the web by a second entangling device.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Publication number: 20140248815
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Application
    Filed: May 16, 2014
    Publication date: September 4, 2014
    Applicant: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Publication number: 20140245797
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Application
    Filed: May 16, 2014
    Publication date: September 4, 2014
    Applicant: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Publication number: 20140099851
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Application
    Filed: December 10, 2013
    Publication date: April 10, 2014
    Applicant: Owens Corning Intellectual Capital, LLC
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Publication number: 20130266784
    Abstract: Fibrous material webs and methods of making the fibrous material webs. Binderless webs can be formed in a continuous process where fiber material, such as glass is melted and formed into fibers. The fibers are formed into a web of binderless glass fibers or a web with a dry binder. The binderless web or the web with dry binder can be layered and/or the fibers that make up the web can be mechanically entangled, for example, by needling.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 10, 2013
    Inventors: Glenn Haley, David J. Gaul, Michael T. Pellegrin
  • Patent number: 4904290
    Abstract: Cobalt based alloys which include chromium, nickel, tungsten, tantalum, zirconium, carbon and boron are provided which are suitable for forming spinners to be used in forming glass fibers. The alloys contain critically important amounts of carbon which maximizes the stress rupture life of the spinner alloy and minimizes the creep rate thereby making the alloy outstandingly adapted for glass manufacture.
    Type: Grant
    Filed: September 30, 1988
    Date of Patent: February 27, 1990
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: David J. Gaul, Dennis L. McGarry
  • Patent number: 4877435
    Abstract: A mechanically alloyed composition of matter or alloy containing 30-40% chromium, 5-25% cobalt, 0.5-10% iron, 0.2-0.6% aluminum, 0.3-1.2% titanium, up to 0.15% carbon, about 0.2-1% yttria, up to about 0.3% nitrogen, the % titanium being at least about 1.4 times the % nitrogen, minor amounts of optional elements, the balance being essentially nickel. The consolidated and hot worked alloy with coarse grains produced by heat treatment at about 1300.degree. C. is useful in service requiring hot strength along with extraordinary resistance to oxidation, sulfidation and hot corrosive media. Specific utilization of the alloy of the invention is contemplated in handling molten glass and in utensils adapted to be used in contact with molten glass, e.g. spinners.
    Type: Grant
    Filed: February 8, 1989
    Date of Patent: October 31, 1989
    Assignees: Inco Alloys International, Inc., Owens-Corning Fiberglas Corporation
    Inventors: Ronald M. Haeberle, Jr., Gaylord D. Smith, John H. Weber, Roneldo L. Fisher, David J. Gaul, Jay W. Hinze
  • Patent number: 4820324
    Abstract: An alloy suitable for use as a spinner in forming glass fibers is provided. The alloy has outstanding stress rupture-life and is highly resistant to the erosion and corrosion of molten glass. The alloy is a cobalt-based alloy and further includes the following in approximate percent by weight, Carbon 0.5 to 1.0; Silicon 0.01 to 0.15; Chromium 30 to 40; Nickel 5 to 15; Tungsten (Wolfram) 4 to 7; Yttrium 0.5 to 1.5; Tantalum 2 to 5; Boron 0.005 to 0.04; Zirconium 0.1 to 0.4. The alloy typically will include the following as impurities, the amounts indicated being in percent by weight unless otherwise set forth: Aluminum 0 to 0.2%; Titanium 0 to 0.2%; Manganese 0 to 0.01%; Iron 0 to 1%; Phosphorous 0 to 0.005%; Molybdenum 0 to 0.10%; Sulfur 0 to 0.005%; Bismuth 0 to 0.5 ppm; Lead 0 to 5.0 ppm; Selenium 0 to 5.0 ppm; Silver 0 to 50 ppm; Nitrogen (N.sub.2) 0 to 150 ppm; Oxygen (O.sub.2) 0 to 50 ppm.
    Type: Grant
    Filed: May 18, 1987
    Date of Patent: April 11, 1989
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: David J. Gaul, Dennis L. McGarry
  • Patent number: 4767432
    Abstract: A cobalt-base alloy containing hafnium and having a high chromium, tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.
    Type: Grant
    Filed: February 7, 1986
    Date of Patent: August 30, 1988
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: David J. Gaul
  • Patent number: 4765817
    Abstract: A cobalt-base alloy containing hafnium and having a high tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.
    Type: Grant
    Filed: February 7, 1986
    Date of Patent: August 23, 1988
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: David J. Gaul
  • Patent number: 4761169
    Abstract: An alloy suitable for use as a spinner in forming glass fibers, the alloy being cobalt-based and including the following elements in percent by weight: chromium--about 34.0 to about 38.0; nickel--about 10.0 to about 15.0; wolfram--about 4.0 to about 7.0; tantalum--about 2.0 to about 5.0; zirconium--about 0.1 to about 0.4: silicon--present but about 0.15 max; carbon--about 0.65 to about 0.95; boron--about 0.005 to about 0.02; hafnium--about 0.4 to about 1.0; aluminum--0.0 to about 0.2; titanium--0.0 to about 0.2; manganese--0.0 to about 0.5; molybdenum--0.0 toabout 0.1; iron--0.0 to about 2.0; and cobalt--balance; and further that: ##EQU1## said percents of the elements in equation Nos. 1 and 2 each being atom percent.
    Type: Grant
    Filed: October 3, 1986
    Date of Patent: August 2, 1988
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: David J. Gaul
  • Patent number: 4668265
    Abstract: A cobalt-base alloy having a high tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.
    Type: Grant
    Filed: June 18, 1985
    Date of Patent: May 26, 1987
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: David J. Gaul, Robert E. Spencer
  • Patent number: 4668266
    Abstract: A cobalt-base alloy having a high chromium, tantalum and zirconium content and a low silicon content has superior strength and improved resistance to corrosion by molten glass. The alloy is highly suited for use in spinners for spinning molten mineral material, such as glass, into fibers.
    Type: Grant
    Filed: June 18, 1985
    Date of Patent: May 26, 1987
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: David J. Gaul
  • Patent number: 4438518
    Abstract: A process for forming molten material in a melting furnace is disclosed. Bushings made of refractory or noble metal in the furnace are protected from cracking by applying a positive or anodic D.C. bias.
    Type: Grant
    Filed: August 6, 1982
    Date of Patent: March 20, 1984
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: David J. Gaul, Jay W. Hinze, Richard A. Perkins
  • Patent number: 4367083
    Abstract: A nickel-base alloy, particularly suitable for high temperature molten glass environments, and articles manufactured from the alloy, preferably by casting, are disclosed.
    Type: Grant
    Filed: November 6, 1981
    Date of Patent: January 4, 1983
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: David J. Gaul
  • Patent number: D374641
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: October 15, 1996
    Inventor: David J. Gaul